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A Study on Thermal-Structural Analysis for Shearer Ranging Arm

机译:采煤机摇臂的热结构分析研究

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In order to clear the state of shearer ranging arm shell under different temperature and load, a finite element model of the shell was established by analyzing an actual working condition, and the shell thermal boundary conditions are determined by combining with an actual working condition, then the thermal-structural analysis of the shell was carried out, according to analysis results, in working condition the maximum stress increasing 30.3% and the deformation increasing 94.7%, compared with regardless temperature field, which means that the shell stress and deformation are greatly affected by the thermal load. The loading test result indicates that temperature field attaches the great significance to ranging arm stress and deformation, and the analysis results of thermal-structural model for the shell are better able to reflect the change rule of the shell stress during the actual working process. Besides those, the parallelism error of the bearing axis caused by bearing holes deformation was analyzed. Furthermore, the influence caused by the parallelism error of bearing axis was calculated; its value was 61.5% of the permissible tolerances, which provides a guide for the size accuracy design of the bearing holes of the shell, meaning that the driving performance of the drive system was greatly affected by the shell deformation.
机译:为了清除采煤机摇臂壳体在不同温度和负荷下的状态,通过分析壳体的实际工况建立了壳体的有限元模型,并结合壳体的实际工况确定了壳体的热边界条件。进行了壳体的热结构分析,根据分析结果,与工作温度无关,在工况下最大应力增加了30.3%,变形增加了94.7%,这意味着壳体的应力和变形受到很大的影响。通过热负荷。载荷试验结果表明,温度场对测距臂的应力和变形具有重要意义,壳体的热结构模型分析结果更能反映出壳体在实际工作过程中应力的变化规律。除此之外,还分析了由轴承孔变形引起的轴承轴线的平行度误差。进一步计算了轴承轴线平行度误差的影响。它的值为允许公差的61.5%,这为壳体的轴承孔的尺寸精度设计提供了指南,这意味着驱动系统的驱动性能受壳体变形的影响很大。

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