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Smart Power Tools: An Industrial Event-Driven Architecture Implementation

机译:智能电动工具:工业事件驱动的架构实现

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In order to remain competitive, more and more industries are embracing the concept of industry 4.0 and trying to improve their manufacturing systems. A modern manufacturing system is the one which provides the industry with flexibility to adopt to the constantly changing market demands. In order to be flexible, the manufacturing system should be able to make better use of the shop floor data. Data from the shop floor level should be available in real time to facilitate the decision making process. The process of implementation of an event driven architecture along with services in a real time production environment will be discussed in this paper. For this purpose, pedal car line at Scania Sodertalje is analyzed for the implementation of event driven architecture. The old hand held tools and controllers at the assembly stations were replaced with modern wireless power tools and the latest power focus 6000 controller. The data generated by the power tools was converted into a standard format so that it can easily be interpreted by a message broker. The messages were published on Kafka message bus where other systems were able to subscribe and consume the data. A couple of endpoints were created, one was a REST API that subscribed to the message bus and consumed the data from power tools and visualized key parameters for the operator at the shop floor in real time. Second service created was to calculate certain KPIs and visualize them in graphs form for the maintenance and production engineers. This implementation demonstrated that an event driven architecture such as LISA can be implemented on a real shop floor making real time data available to different systems.
机译:为了保持竞争力,越来越多的行业正在拥抱工业4.0的概念,并试图改善其制造系统。现代制造系统可以为行业提供灵活性,以适应不断变化的市场需求。为了具有灵活性,制造系统应该能够更好地利用车间数据。来自车间层的数据应实时可用,以促进决策过程。本文将讨论在实时生产环境中事件驱动体系结构以及服务的实现过程。为此,分析了Scania Sodertalje的踏板车生产线,以实现事件驱动架构。装配站上的旧手持工具和控制器被现代无线电动工具和最新的power focus 6000控制器所取代。电动工具生成的数据被转换为标准格式,以便消息代理可以轻松地解释它们。这些消息在Kafka消息总线上发布,其他系统也可以订阅和使用数据。创建了两个端点,其中一个是REST API,该API订阅了消息总线,并实时使用了来自电动工具的数据和可视化的关键参数,供操作员在车间使用。创建的第二项服务是计算某些KPI,并以图形形式将其可视化,以供维护和生产工程师使用。此实现证明,可以在真实的车间中实施事件驱动的体系结构(例如LISA),从而将实时数据提供给不同的系统。

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