Most wind tunnel models are fabricated of all metal components using computerized numerical control (CNC) milling machines. Fabrication of metal wind tunnel models is very expensive and time consuming. The models can require months to manufacture and are often made by small high technology companies that specialize in wind tunnel model manufacture. Using rapid prototype manufacturing techniques and materials in this way signi?cantly reduces time and cost of production of wind tunnel models. This study was done by fused deposition modelling and their ability to make components for wind tunnel models in a timely and cost effective manner. This paper discusses the application of wind tunnel model con?guration constructed using FDM and FDM with chromium coating for subsonic wind tunnel testing. A study was undertaken comparing a rapid prototyping model constructed of FDM technologies using polycarbonate to that of a standard machined steel model. Results from this study show relatively good agreement among the three models and rapid prototyping method with chromium coating does have an effect on the aerodynamic characteristics which produced satisfactory results.
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