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Comparison of coated and uncoated carbide drill bits for drilling titanium grade 2 material

机译:涂覆钛2级材料的涂层和未涂层​​硬质合金钻头的比较

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Manufacturing of components from casting, forging, welding and forming needs machining operation with close tolerance requirement for assembling purposes. In response, a lot of machining operations like turning, milling, grinding and drilling are utilized in manufacturing industries. Drilling is a machining processes, which is used to make a hole on component face. In view of this drilling is one of the important machining processes and has a considerable economical importance. Because it is usually among final steps in the machining of components. When machining a corner, the contact area of cutting tools and work piece varies rapidly which can cause the machining force to suddenly increase generating vibration in the cutting tool, work piece and machine tools. Which reduces the tool life and accuracy of the machined component. Monitoring of tool wear via vibration is very important. So this work concentrates on study about vibration, tool wear and accuracy of machined component. However, Drilling is a highly demanding machining process due to a) complex tool geometry and b) progressive material failure on the work piece. More over the manufacturing of deep holes with small diameter has to face problems to evacuate chips, this introduces frequent problems like incremental torque, tool failure and poor hole quality.
机译:由铸件,锻件,焊接件和成形件制造的零件需要机加工操作,并且其装配目的具有严格的公差要求。作为响应,制造业中采用了许多机加工操作,例如车削,铣削,磨削和钻孔。钻孔是一种机械加工工艺,用于在零件面上打孔。鉴于此,钻孔是重要的加工过程之一,并且具有相当大的经济重要性。因为它通常是零件加工中的最后步骤。在加工拐角时,切削工具和工件的接触面积会迅速变化,这可能导致切削力突然增加,从而在切削工具,工件和机床中产生振动。这会缩短刀具寿命并降低加工零件的精度。通过振动监控刀具磨损非常重要。因此,这项工作着重研究振动,刀具磨损和加工零件的精度。但是,由于a)复杂的刀具几何形状和b)工件上逐渐出现的材料损坏,钻孔是一个非常苛刻的加工过程。不仅如此,小直径深孔的制造还面临排空切屑的问题,这带来了频繁出现的问题,例如扭矩增加,刀具故障和孔质量差。

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