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Rotor Dynamics Analysis of a Multistage Centrifugal Pump

机译:多级离心泵的转子动力学分析

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A rotor dynamic model is developed by using finite element method (FEM), The rotor includes impellers, bearings and seals.The object of the analysis is to calculate the critical speeds of a rotor to find out if there are sufficient margins of separation between critical speed and the rotor operating speed. Lateral resonant frequencies can excite on the rotor and result in high damaging rotor vibration. The torsional critical speed of rotating machinery components is an important consideration in defining the operational reliability of the rotary equipment train. Pump is mainly a 4 staged centrifugal pump, the modal analysis of the centrifugal pump is performed using ANSYS workbench is used as a FEA tool to find critical speeds or rotor natural frequencies. To meet the higher target of power, machines have to run at higher speeds then pump shaft will be subjected to higher lateral and torsional vibrations because of gyroscopic effect and centrifugal force of the rotating elements mounted on the shaft. The resonance is produced when the rotor natural frequency coincides with operating frequency, the deflection of the rotor will be maximum. To avoid resonance condition, it is necessary to evaluate all stiffness and damping coefficients of wear rings, mechanical seals, throttle seals and bearings. In this work an attempt is made to evaluate the Lateral critical speeds using ANSYS software by plotting Campbell diagrams and is compared with theoretical calculations and RBTS (Rotor Bearing Testing Software). It is very difficult to eliminate all interference points in the system since there are so many external excitations. The rotor has been designed and analyzed by using the guidelines as per API 610 standards.
机译:通过有限元方法(FEM)建立了转子动力学模型,该转子包括叶轮,轴承和密封件。分析的目的是计算转子的临界转速,以找出临界之间的间距是否足够大转速和转子运行速度。横向共振频率会在转子上激发并导致高破坏性的转子振动。旋转机械组件的扭转临界速度是定义旋转设备系列的运行可靠性的重要考虑因素。泵主要是4级离心泵,使用ANSYS工作台对离心泵进行模态分析,用作有限元分析工具,以查找临界转速或转子固有频率。为了满足更高的功率目标,机器必须以更高的速度运行,然后泵的轴会受到陀螺效应和安装在轴上的旋转元件的离心力的影响而承受更大的横向和扭转振动。当转子固有频率与工作频率一致时会产生共振,转子的挠度将最大。为了避免共振条件,有必要评估耐磨环,机械密封,节气门密封和轴承的所有刚度和阻尼系数。在这项工作中,尝试使用ANSYS软件通过绘制坎贝尔图来评估横向临界速度,并将其与理论计算和RBTS(转子轴承测试软件)进行比较。消除系统中的所有干扰点非常困难,因为存在许多外部激励。转子是根据API 610标准使用指南进行设计和分析的。

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