The Influence of Operating Loads on the State of Stress and Strain in Selected Load-Bearing Elements of a Tower-Type Headgear Structure in the Light of the Experimental Data

摘要

In order that the ultimate state method should be applied to the strength analysis of the tower-type headgear structure, it is required that the design loads and endurance parameters be first established. For that purpose the characteristics of loads experienced by structural elements of the headgear structure are required (Wolny, 2012) as well as the numerical analysis of stresses and strains. Thus obtained results are verified through stress (strain) measurements taken in structural elements subjected to highest loads found on the basis of the stress map derived from numerical analysis, being the subject matter of the present study.Strain (stress) measurements are taken on the beams located at the floor level +65.00 m on which the winding machines are positioned (drive shaft bearings, stators in the electric motors), as shown schematically in Fig. 2.The strength analysis by numerical methods is restricted to those elements of the load bearing structure in the headgear at the level (+65.00) where the strain (stress) and measurements are taken and where loads are measured that give rise to the maximal strain changes (Wolny, 2012).Alongside the strain (stress) measurements in the load-bearing elements of the headgear structure, measurements are taken of horizontal displacements at selected points of the structure with the use of an interferometric radar IBIS-S.Results of the repeated numerical analysis of the state of stress, restricted to those elements of the load bearing structure in the tower-type headgear where the maximal loads are registered (Wolny, 2010), agree well with experimental data obtained from tests done on a real object. Therefore, the numerical analyses of the state of stress and strain in the load-bearing elements of the headgear structures operated in the Polish collieries lead us to the assumption that when analysing the geometry of the driving systems in the winding gear, the structures on which the elements of the winder installation are positioned ought to be treated as rigid. This conclusion is further corroborated by displacement measurements by geodetic methods taken on selected points of the tower-type headgear structure. An interesting point is that the tower-type headgear structure above its first floor level will behave as a rigid solid.