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Reliability Centered Maintenance in Schedule Improvement of Automotive Assembly Industry | Science Publications

机译:以可靠性为中心的维修,以改善汽车装配行业的进度|科学出版物

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> Problem statement: Today, in many automotive manufacturing companies, maintenance management is an important factor to maintain the plant operation and production equipments. Approach: In this study, we present an implementation of Reliability Centered Maintenance (RCM) practice in one of the automotive manufacturing company in Malaysia. The RCM practice was used to assist the company in focusing their maintenance activities based on the criticalities of the equipments by applying the Failure Modes and Effects Analysis (FMEA). The implementation of RCM was carried out in 4 stages; preparation, system analysis, decision making and feedback. The aim of RCM was to reduce the number of maintenance checklist and to improve significantly the integrity of maintenance practice. Results: As a result, the new RCM framework was generated where Class A equipment was at the top of the monthly maintenance frequency priority, followed by Class B and Class C equipment which had lesser critical value. Conclusion: The new RCM framework is used to conduct visible guideline and propose a new maintenance schedule. The guideline is useful for future maintenance strategy improvement. After the implementation, it can be ascertained that our proposed RCM is useful in reducing maintenance personnel burden and this leads to improvement of productivity.
机译: > 问题陈述:如今,在许多汽车制造公司中,维护管理已成为维护工厂运营和生产设备的重要因素。 方法:在本研究中,我们介绍了马来西亚一家汽车制造公司中以可靠性为中心的维护(RCM)实践的实施情况。 RCM实践被用于通过应用故障模式和影响分析(FMEA)来帮助公司根据设备的关键性集中其维护活动。 RCM的实施分四个阶段进行;准备,系统分析,决策和反馈。 RCM的目的是减少维护清单的数量,并显着提高维护实践的完整性。 结果:结果,生成了新的RCM框架,其中A类设备处于每月维护频率优先级的最高位置,其次是B和C类设备,其临界值较低。 结论:新的RCM框架用于执行可见的指南并提出新的维护计划。该指南对于将来的维护策略改进很有用。在实施之后,可以确定的是,我们提出的RCM有助于减轻维护人员的负担,从而提高了生产率。

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