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Energy saving rates for a multistage centrifugal pump with variable speed drive

机译:变速驱动多级离心泵的节能率

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Multistage centrifugal pumps with variable speed drives are currently widely used in a variety of industrial and commercialapplications. However, there are limitations to defining the efficiency of variable speed drive pumps. As an alternative method,energy saving rates can be evaluated with flow patterns and mean duty cycles. Computational fluid dynamics (CFD) is beingused as a good tool to understand this and is less time consuming in terms of analyzing performances the experimentalmethod. Research attention was focused on the energy saving rates of a multistage centrifugal pump for variable flow withvariable speed drive through numerical and experiment methods. For this investigation Reynolds-averaged Navier-Stokes(RANS) equations were discretized by the finite volume method and a two equations SST model was used to account forthree dimensional steady state flows. In the experimental system, an experimental set-up of a variable flow system was madeto obtain energy saving rates and computational results were validated. The energy saving rates of the pumps depend on theflow patterns and specific mean duty cycles on which the machine or system operates. Mean duty cycles were divided intodifferent flow operating conditions and a weighting for the mean value was given for each segment according to interval time.The pump system was operated at 5070% of maximum flow rates. The energy saving rates were obtained from input powerthrough CFD simulation and experimentally, and the mean duty cycle was obtained from flow patterns in the field of the pump.Energy saving rates were evaluated as a function of mean duty cycle and input power of the system operation. The total energyconsumed for the constant speed drive was 25,922 kWh and for the variable speed drive pump was 17,687 kWh through CFD.The total annual energy saving rates were annually 33.81% through computational and 31.77% through experimental methodwith the variable speed drive system when compared to the constant speed drive system.
机译:具有变速驱动器的多级离心泵目前广泛用于各种工业和商业应用中。但是,定义变速驱动泵的效率存在局限性。作为一种替代方法,可以通过流量模式和平均占空比来评估节能率。计算流体动力学(CFD)被用作了解这一点的好工具,并且在分析实验方法的性能方面耗时较少。通过数值和实验方法,研究重点集中在可变流量,变速驱动的多级离心泵的节能率上。为了进行这项研究,通过有限体积方法离散了雷诺平均的Navier-Stokes(RANS)方程,并使用两个方程SST模型来计算三维稳态流。在实验系统中,进行了可变流量系统的实验设置,以获得节能率,并验证了计算结果。泵的节能率取决于机器或系统运行的流型和特定的平均占空比。将平均占空比分为不同的流量运行条件,并根据间隔时间为每个段加权平均值。泵系统以最大流量的5070%运行。通过CFD模拟和实验从输入功率中获得节能率,并从泵领域的流型中获得平均占空比,然后将节能率作为平均占空比和系统运行输入功率的函数进行评估。通过CFD,恒速驱动的总能源消耗为25922 kWh,变速驱动泵的总能源消耗为17687 kWh。相比之下,通过变速驱动系统,通过计算,每年的年度总节能率为33.81%,通过实验方法每年的总节能率为31.77%。恒速驱动系统。

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