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Experimental Study on Machining Engineering Ceramics by Electrochemical Discharge Compound Grinding

机译:电化学放电复合磨削加工工程陶瓷的实验研究。

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摘要

Since engineering ceramics have many characteristics, including hardness, brittleness, and high melting point, traditional machining methods can no longer play a useful role in precision machining. Based on this situation, a platform of electrochemical discharge compound mechanical grinding was constructed and is presented in this paper, and machining experiments of micro-grooves were carried out in alumina ceramics. Grooves were observed by scanning electron microscope (SEM), and the morphology and the groove width of micro-grooves under different machining parameters were compared and analyzed. Furthermore, in order to study the improvement effect of mechanical grinding on machining quality, the surface roughness of micro-grooves was measured by a confocal material microscope. The results show that as the pulse power supply voltage increases or the frequency decreases, the width of the micro-grooves increases, and the morphology of the micro-grooves first improves and then deteriorates. With the increase of tool electrode rotation speed, the width of micro-grooves first increases and then remains unchanged, and the morphology and the surface roughness of micro-grooves first improves and then remains stable. Finally, the optimal parameters (power voltage of 20 V, pulse frequency of 400 Hz, electrode rotation speed of 600 rpm) were chosen to machine micro-grooves with good quality.
机译:由于工程陶瓷具有许多特性,包括硬度,脆性和高熔点,因此传统的加工方法不再能在精密加工中发挥作用。在此基础上,建立了电化学放电复合机械磨削平台,并在氧化铝陶瓷中进行了微细槽加工实验。用扫描电子显微镜(SEM)观察沟槽,比较和分析了不同加工参数下沟槽的形貌和沟槽宽度。此外,为了研究机械磨削对加工质量的改善效果,通过共聚焦材料显微镜测量了微槽的表面粗糙度。结果表明,随着脉冲电源电压的增加或频率的降低,微槽的宽度增大,微槽的形貌先改善后恶化。随着工具电极转速的增加,微沟槽的宽度先增大然后保持不变,微沟槽的形貌和表面粗糙度先改善然后保持稳定。最后,选择最佳参数(20 V的电源电压,400 Hz的脉冲频率,600 rpm的电极转速)来加工高质量的微槽。

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