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Experimental Study on Machining Engineering Ceramics by Electrochemical Discharge Compound Grinding

机译:电化学排放复合磨削工程陶瓷加工工程陶瓷试验研究

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摘要

Since engineering ceramics have many characteristics, including hardness, brittleness, and high melting point, traditional machining methods can no longer play a useful role in precision machining. Based on this situation, a platform of electrochemical discharge compound mechanical grinding was constructed and is presented in this paper, and machining experiments of micro-grooves were carried out in alumina ceramics. Grooves were observed by scanning electron microscope (SEM), and the morphology and the groove width of micro-grooves under different machining parameters were compared and analyzed. Furthermore, in order to study the improvement effect of mechanical grinding on machining quality, the surface roughness of micro-grooves was measured by a confocal material microscope. The results show that as the pulse power supply voltage increases or the frequency decreases, the width of the micro-grooves increases, and the morphology of the micro-grooves first improves and then deteriorates. With the increase of tool electrode rotation speed, the width of micro-grooves first increases and then remains unchanged, and the morphology and the surface roughness of micro-grooves first improves and then remains stable. Finally, the optimal parameters (power voltage of 20 V, pulse frequency of 400 Hz, electrode rotation speed of 600 rpm) were chosen to machine micro-grooves with good quality.
机译:由于工程陶瓷具有许多特性,包括硬度,脆性和高熔点,传统的加工方法不能再在精密加工中发挥有用作用。基于这种情况,构建了电化学放电复合机械研磨的平台,并在本文中提出,并在氧化铝陶瓷中进行微槽的加工实验。通过扫描电子显微镜(SEM)观察凹槽,并进行比较和分析在不同加工参数下微槽的形态和沟槽宽度。此外,为了研究机械研磨对加工质量的提高效果,通过共聚焦材料显微镜测量微槽的表面粗糙度。结果表明,随着脉冲电源电压的增加或频率降低,微槽的宽度增加,并且微槽的形态首先改善,然后劣化。随着刀具电极转速的增加,微槽的宽度首先增加,然后保持不变,并且微槽的形态和表面粗糙度首先改善,然后保持稳定。最后,选择最佳参数(电源电压为20V,脉冲频率为400Hz,电极转速为600 rpm),以质量良好的机器微槽。

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