提高超高速机M8-H1000设备有效作业率的研究

摘要

为了解决M8-H1000超高速机操作维修经验不足、零备件采购周期长、维护保养制度不完善、生产效率低等问题,发挥设备维修、管理与“降本增效”的更大效能,合理运用APS维保、PDCA、防差错等技术,从维修和管理入手,制定M8-H1000机组APS维保培训方案,逐步实现自主维修管理;运用PDCA方法简化零备件采购环节,避免了进口件订购供货周期长、价格昂贵等问题.运用防差错方法加强了维护保养,完善了维护保养制度;通过实际应用的验证表明:提高了维修工自主维修的水平、缩短了零备件采购周期,提高了M8-H1000设备的有效作业率.%In order to solve lack experience of M8-H1000 ultra speed machine operation and maintenance,long cycle of purchasing its spare parts,imperfect maintenance system and low production efficiency and give play to the equipment maintenance,management and "cutting cost and increasing" efficiency funciton,this paper reasonably uses the APS maintenance,PDCA,preventing errors and other technology to draw up M8-H1000 APS maintenance crew training plan for its maintenance and management.The actual application shows that the level of the maintainer's own maintenance is emproved and the spare parts purchasing cycle is shortened,thus improving the M8-H1000 equipment operation efficiency effectively.