A Dynamic Forecasting System with Applications in Production Logistics

摘要

Production logistics involve the co-ordination of ac tivities such as production and materials control (PMC), inventory management, p roduct life cycle management, etc. Those activities demand for an accurate forec asting model. However, the conventional methods of making sell and buy decision based on human forecast or conventional moving average and exponential smoothing methods is no longer be sufficient to meet the future need. Furthermore, the un derlying statistics of the market information change from time to time due to a number of reasons such as change of global economic environment, government poli cies and business risks. This demands for highly adaptive forecasting model which is robust enough to response and adapt well to the fast changes in the dat a characteristics, in other words, the trajectory of the "dynamic characteristic s" of the data. In this paper, an adaptive time-series modelling method was proposed for short -term dynamic forecasting. The method employs an autoregressive (AR) time-seri es model to carry out the forecasting process. A modified least mean square (MLM S) adaptive filter algorithm was established for adjusting the AR model coeffici ents so as to minimise the sum of squared of forecasting errors. A prototype dyn amic forecasting system was built based on the adaptive time-series modelling m ethod. Basically, the dynamic forecasting system can be divided into two phases, i.e. the Learning Phase and the Application Phase. The learning procedures star t with the determination of upper limit of the adaptation gain based on the conv ergence in the mean square criterion. Hence, the optimum ELMS filter parameters are determined using an iteration algorithm which changes each filter parameter i.e. the order, the adaptation gain andthe values initial coefficient vector on e by one inside a predetermined iteration range. The set of parameters which giv es the minimum value for sum of squared errors within the iteration range is sel ected as the optimum set of filter parameters. In the Application Phase, the sys tem is operated under a real-time environment. The sampled data is processed by the optimised ELMS filter and the forecasted data are calculated based on the a daptive time-series model. The error of forecasting is continuously monitored w ithin the predefined tolerance. When the system detects excessive forecasting er ror, a feedback alarm signal was issued for system re-calibration. Experimental results indicated that the convergence rate and sum of squared erro rs during initial adaptation could be significantly improved using the MLMS algorithm. The performance of the system was verified through a series of experi ments conducted on the forecast of materials demand and costing in productio n logistics. Satisfactory results were achieved with the forecast errors confini ng within in most instances. Further applications of the system can be found i n sales demand forecast, inventory management as well as collaborative planning, forecast and replenishment (CPFR) in logistics engineering.