Mixed Al-Si and Al-Cu powders were investigated as insert layers to reactive diffusion bond SiCp/6063 metal matrixcomposite (MMC). The results show that SiCp/6063 MMC joints bonded by the insert layers of the mixed Al-Siand Al-Cu powders have a dense joining layer of high quality. The mass transfer between the bonded materials andinsert layers during bonding leads to the hypoeutectic microstructure of the joining layers bonded by both the mixedAl-Si and Al-Cu powders with eutectic composition. At fixed bonding time (temperature), the shear strength of thejoints by both insert layers of the mixed Al-Si and Al-Cu powders increases with increasing the bonding temperature(time), but get maxima at bonding temperature 600°C (time 90 min).
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