The transient symmetric mathematical model is established, and the effects of the wall thickness and cell density on the performance of a three-way catalytic converter are studied using numerical modeling. The conclusions show that the light-off time and the pressure drop through a converter are decreased, and the conversion efficiency during the warm-up period keeps almost invariant with reduction of the wall thickness of substrates, and that the pressure drop through a converter and a conversion efficiency during the warm-up state increases, and the light-off time almost keeps invariant when increasing cell density of substrates. Therefore, future catalytic converters should develop in the direction of thin wall thickness and high cell density substrates simultaneously.
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