In order to overcome the zigzag grids generated by conventional finite difference method on complicated casting boundaries in the simulation of casting process, the generation program for 2-D boundary-fitted coordinate grid has been developed by solving a set of partial differential equations (PDE) numerically. The STL format files were treated as input data for 2-D physical regions. The equipartition method for boundary points was used to improve the self-adaptability of grid according to the characteristic of the STL format files. The program was demonstrated through some examples. The comparison between the conventional finite difference method and the proposed method shows that this program is effective and flexible for generation of boundary-fitted grid in any arbitrary 2-D complex domain, and the grid is in accordance with the variety of boundary curvature finely. The program also provides two types of boundary-fitted grids for double-connected region, O-type and C-type. The limitation of the step-like boundary with the rectangle grid could be avoided effectively. Therefore, the computational accuracy and efficiency would be improved and the computational time would be saved significantly by the application of boundary-fitted grids.
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