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Experimental Investigation of Advanced Film Cooling Schemes for a Gas Turbine Blade.

机译:燃气轮机叶片高级冷却方案的实验研究。

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摘要

Advanced cooling techniques are essential for further improvement in the efficiency and the power output of gas turbines. Turbine inlet temperatures of 1900 K are typical of current gas turbines, and there is an interest in increasing the temperatures for the next generation of gas turbine engines. Over the past decades, significant effort has been devoted to increase the turbine efficiency and to develop effective cooling strategies to maintain the blade temperature below the melting point of the alloys used to construct the airfoils. As a result, various cooling strategies have been developed such as film, impingement, and muti-pass cooling for the blades, and evaporative cooling for the inlet air.;Subsequently, the film cooling performance of the louver and new hybrid schemes were investigated, experimentally. The louver scheme was proposed by Pratt and Whitney Canada (PWC) to allow the cooling flow to pass through a bend and to encroach an airfoil material (impingement effect), then exit to the outer surface of the airfoil through a designed film hole. Immarigeon and Hassan (2006) then Zhang and Hassan (2006) numerically investigated the film cooling effectiveness performance of the louver scheme. The hybrid scheme was proposed in the current study, which includes two consecutive film hole configurations with interior bending. The cooling performances for the two advanced schemes have been analyzed experimentally over a flat plate across blowing ratios of 0.5, 1.0 and 1.5 at a density ratio of 0.94. The results showed that the louver and the hybrid schemes enhanced the local and the average film cooling performance in terms of film cooling effectiveness, and the net heat flux reductions are better than other published film hole configurations. In addition, both schemes provided an extensively wide spray of 'secondary flow over the outer surface, and thus enhanced the lateral film cooling performance over the downstream surface area. Moreover, the two schemes produced an average heat transfer coefficient ratio near unity at low and high blowing ratios. As a result, the louver and the hybrid schemes are expected to reduce the temperature of the outer surface of the gas turbine airfoil and to provide superior cooling performance, which increases airfoil lifetime.;In addition, the adiabatic film cooling performance and flow characteristics for the hybrid scheme were investigated numerically. The numerical investigation was analyzed across blowing ratio, of 0.5, 1, and 2. The flow structures of the hybrid scheme are presented at different blowing ratios to provide a better physical understanding. The results showed that the hybrid scheme directed the secondary flow in the horizontal direction and reduced the jet liftoff at different blowing ratios. Finally, conjugate heat transfer (CHT) and film-cooling analyses were performed to investigate the hybrid scheme performance with different flow configurations. Different geometries of parallel flow and jet impingement with different gap heights as well as the adiabatic case study were investigated at blowing ratios of 0.5 and 1.0. The results showed that the adiabatic case provided downstream centerline superlative cooling performance near the hybrid film hole exit compared to other conjugate geometries studied. At the downstream location, the impingement configuration with a large gap height provided the highest downstream performance at blowing ratio of 0.5 and 1.0 with respect to other cases studied. Moreover, the downstream film cooling performance was enhanced far along the spanwise direction for the CHT cases studied and it has the highest value near the scheme exit for parallel configuration. In addition, the impingement configuration enhanced the upper stream cooling performance compared to parallel flow and it was further enhanced for large gap heights.;Keywords: film cooling effectiveness, heat transfer coefficient ratio, louver, hybrid, TLC, NHFR, CHT.;In this work, a state-of-the-art thermal turbomachinery test rig was designed and constructed to investigate the film-cooling performance of advanced film cooling schemes over a flat plate. Designing and constructing mechanical parts, as well developing software codes (Labview and image processing) for transient film cooling measurement was the foremost part of the current experimental work. The thermochromic liquid crystal (TLC) technique was used to measure wall surface temperature. A circular film hole was used to validate the current experimental technique and methodology. The validation results showed that the current experimental technique and methodology were deemed reliable.
机译:先进的冷却技术对于进一步提高燃气轮机的效率和功率输出至关重要。 1900 K的涡轮进口温度是当前燃气涡轮机的典型特征,因此人们有兴趣提高下一代燃气涡轮发动机的温度。在过去的几十年中,已经作出了巨大的努力来提高涡轮机效率并开发有效的冷却策略,以将叶片温度保持在用于构造翼型的合金的熔点以下。结果,已经开发出了多种冷却策略,例如叶片的薄膜,冲击和多道冷却,以及进气的蒸发冷却;随后研究了百叶窗和新的混合方案的薄膜冷却性能,实验上。百叶窗方案是加拿大普拉特和惠特尼公司(PWC)提出的,其目的是使冷却流通过弯头并侵蚀翼型材料(撞击效果),然后通过设计的薄膜孔排出翼型的外表面。 Immarigeon和Hassan(2006),然后Zhang和Hassan(2006)数值研究了百叶窗方案的薄膜冷却效果。在当前的研究中提出了混合方案,该方案包括两个连续的具有内部弯曲的膜孔配置。已经在平板上以密度比为0.94的吹塑比为0.5、1.0和1.5的情况下,通过实验分析了两种先进方案的冷却性能。结果表明,百叶窗和混合方案在薄膜冷却效率方面提高了局部和平均薄膜冷却性能,并且净热通量的降低优于其他已公开的薄膜孔构型。另外,两种方案都在外表面上提供了广泛的二次流喷射,从而在下游表面区域上提高了横向薄膜冷却性能。而且,这两种方案在低和高吹气比下产生的平均传热系数比接近1。结果,百叶窗和混合方案有望降低燃气轮机翼型件外表面的温度并提供出色的冷却性能,从而延长翼型寿命。此外,绝热膜的冷却性能和流动特性对混合方案进行了数值研究。分析了整个吹气比(分别为0.5、1和2)的数值研究。以不同的吹气比显示了混合方案的流动结构,以提供更好的物理理解。结果表明,该混合方案在水平方向上引导了二次流,并且在不同的吹风比下减少了喷射升力。最后,进行了共轭传热(CHT)和薄膜冷却分析,以研究在不同流动配置下的混合方案性能。在吹气比为0.5和1.0的情况下,研究了具有不同间隙高度的平行流和射流冲击的不同几何形状以及绝热案例研究。结果表明,与其他共轭几何形状相比,绝热情况在杂化膜孔出口附近提供了下游中心线的最高冷却性能。在下游位置,相对于其他研究案例,在间隙比为0.5和1.0时,具有较大间隙高度的冲击配置可提供最高的下游性能。此外,对于所研究的CHT案例,下游膜的冷却性能沿翼展方向已大大增强,并且在并行配置的方案出口附近具有最高的值。另外,与平行流相比,碰撞结构提高了上游冷却性能,并且在较大的间隙高度也得到了进一步增强。关键词:膜冷却效率,传热系数比,百叶窗,混合,TLC,NHFR,CHT为了完成这项工作,设计并建造了一个最新的热力涡轮机械试验台,以研究平板上先进的薄膜冷却方案的薄膜冷却性能。设计和构造机械零件,以及开发用于瞬时薄膜冷却测量的软件代码(Labview和图像处理)是当前实验工作的最重要部分。热致变色液晶(TLC)技术用于测量壁表面温度。使用圆形薄膜孔来验证当前的实验技术和方法。验证结果表明,当前的实验技术和方法被认为是可靠的。

著录项

  • 作者

    Ghorab, Mohamed Gaber.;

  • 作者单位

    Concordia University (Canada).;

  • 授予单位 Concordia University (Canada).;
  • 学科 Engineering Mechanical.
  • 学位 Ph.D.
  • 年度 2010
  • 页码 236 p.
  • 总页数 236
  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类
  • 关键词

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