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Role of synergy between wear and corrosion in degradation of materials.

机译:磨损与腐蚀之间的协同作用在材料降解中的作用。

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摘要

Tribocorrosion is a term used to describe the material degradation due to the combination of electrochemical and tribological processes. Due to a synergetic effect, the material loss can be larger than the sum of the losses due to wear and corrosion acting separately. In this thesis, the synergy of wear and corrosion was investigated for different types of material, namely the Ti-6Al-4V alloy, the SS316L stainless steel coated with a thin film of Diamond Like Carbon (DLC), and the SS301 stainless steel coated with a thin film of chromium silicon nitride (CrSiN).;For Ti-6Al-4V, it was found that the corrosion and tribocorrosion depend strongly on the structure of the material. The alpha-equiaxed microstructure with fine dispersed beta-phase exhibited the best corrosion resistance. The corrosion resistance was found to decrease when the basal plane was preferentially aligned parallel to the surface, which is attributed to a low resistance to charge transfer in the oxide films formed on this plane. On the other hand, when wear and corrosion were involved simultaneously, the oxide layer protecting the substrate against dissolution was mechanically destroyed leading to a high corrosion rate. It was found that the hardness was the most important factor determining the tribocorrosion behavior of the Ti-6Al-4V alloy; samples with high hardness exhibited less mechanical wear, less wear-enhanced corrosion, and less corrosion-enhanced wear.;For DLC coatings, it was found that interface engineering plays a crucial role in the tribocorrosion behavior of DLC films. DLC films with nitrided interface layer (SSN3hDLC) were shown to have very poor tribocorrosion resistance; the DLC film delaminated from the substrate after 50 cycles of sliding wear at 9 N load in Ringer's solution. It should be mentioned that a previous study performed at Ecole Polytechnique de Montreal [4] has shown that the same coating resisted 1800 cycles of dry wear at 22 N without delamination. This demonstrates clearly the effect of corrosion on the wear resistance of DLC films. The use of a-SiN:H bond layer between the SS316L substrate and the DLC film improved significantly the tribocorrosion behavior of the coating. This layer acts as a barrier against corrosion reaction; the polarization resistance was 5.76 GO.cm2 compared to 27.5 MO.cm2 and 1.81 MO.cm2 for the DLC-coated SS316L with nitrided interface layer and the bare substrate, respectively.;For CrSiN coatings, it was also shown that nitriding treatment of the substrate prior to deposition reduces significantly the tribocorosion resistance of the CrSiN-coated SS301 substrates. This is attributed to the peculiar morphology of the nitrided surface prior to deposition. The high relives at the grain boundaries of the substrate may be the reason for the generation, during sliding wear, of defects in the film, which makes the infiltration of the liquid easier, and consequently leads to the destruction of the CrSiN film.;A tribocorrosion apparatus was designed and constructed to conduct wear experiments in corrosive media. Sliding ball-on-plate configuration was used in this design, where the contact between the ball and the specimen is totally immersed in the test electrolyte. The specimen was connected to a potentiostat to control its electrochemical parameters, namely the potential and the current. Electrochemical techniques were used to control the kinetics of corrosion reactions, and therefore it was possible to assess separately the role of corrosion and wear in the total degradation of material, and to evaluate the synergy between them.
机译:摩擦腐蚀是一个术语,用于描述由于电化学和摩擦学过程的结合而导致的材料降解。由于协同作用,材料损失可能大于由于磨损和腐蚀而分别产生的损失之和。本文研究了Ti-6Al-4V合金,涂有类金刚石碳(DLC)薄膜的SS316L不锈钢和涂有SS301不锈钢的不同类型材料的磨损和腐蚀协同作用对于Ti-6Al-4V,发现腐蚀和摩擦腐蚀在很大程度上取决于材料的结构。具有精细分散的β相的α平衡微观结构表现出最佳的耐腐蚀性。当基础平面优先平行于表面取向时,发现耐腐蚀性降低,这归因于在该平面上形成的氧化膜中对电荷转移的低抵抗性。另一方面,当同时涉及磨损和腐蚀时,保护基材免于溶解的氧化物层被机械破坏,导致高腐蚀速率。结果发现,硬度是决定Ti-6Al-4V合金摩擦磨损行为的最重要因素。具有高硬度的样品表现出更少的机械磨损,更少的磨损增强腐蚀和更少的腐蚀增强磨损。对于DLC涂层,发现界面工程在DLC膜的摩擦腐蚀行为中起着至关重要的作用。带有氮化界面层(SSN3hDLC)的DLC膜显示出很强的耐摩擦腐蚀性能。在林格氏溶液中,在9 N负载下进行了50次滑动磨损后,DLC膜从基材上分层。应该提到的是,之前在蒙特利尔高等理工学院[4]进行的一项研究表明,相同的涂层在22 N的温度下可抵抗1800次的干磨循环而不会分层。这清楚地证明了腐蚀对DLC薄膜耐磨性的影响。在SS316L基板和DLC膜之间使用a-SiN:H键合层可显着改善涂层的摩擦腐蚀行为。该层用作腐蚀反应的屏障。极化电阻为5.76 GO.cm2,而具有氮化界面层和裸露基材的DLC涂层SS316L的极化电阻分别为27.5 MO.cm2和1.81 MO.cm2;对于CrSiN涂层,还显示了氮化处理在沉积之前沉积基体会显着降低CrSiN涂层的SS301基体的耐摩擦腐蚀性能。这归因于沉积之前氮化表面的特殊形态。基底的晶界处的高重生可能是在滑动磨损期间在薄膜中产生缺陷的原因,这使得液体更易于渗透,并因此导致CrSiN薄膜的破坏。设计并构造了摩擦腐蚀设备,以在腐蚀性介质中进行磨损实验。在这种设计中使用了滑动式板对球配置,其中球与样本之间的接触完全浸入了测试电解液中。将样品连接到恒电位仪以控制其电化学参数,即电势和电流。电化学技术用于控制腐蚀反应的动力学,因此有可能分别评估腐蚀和磨损在材料总降解中的作用,并评估它们之间的协同作用。

著录项

  • 作者

    Azzi, Marwan.;

  • 作者单位

    McGill University (Canada).;

  • 授予单位 McGill University (Canada).;
  • 学科 Engineering Materials Science.
  • 学位 Ph.D.
  • 年度 2009
  • 页码 168 p.
  • 总页数 168
  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类
  • 关键词

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