Engineering design and theoretical analysis of nanoporous carbon membranes for gas separation.

摘要

Gases are used in a direct or indirect manner in virtually every major industry, such as steel manufacturing, oil production, foodstuffs and electronics. Membranes are being investigated as an alternative to established methods of gas separation such as pressure swing adsorption and cryogenic distillation. Membranes can be used in continuous operation and work very well at ambient conditions, thus representing a tremendous energy and economic saving over the other technologies. In addition, the integration of reaction and separation into a single unit known as a membrane reactor has the potential to revolutionize the chemical industry by making selective reactions a reality.; Nanoporous carbons are highly disordered materials obtained from organic polymers or natural sources. They have the ability to separate gas molecules by several different mechanisms, and hence there is a growing effort to form them into membranes. In this study, nanoporous carbon membranes were prepared on macroporous stainless steel supports of both tubular and disk geometries. The precursor used was poly(furfuryl alcohol) and different synthesis protocols were employed. A spray coating method also was developed which allowed reproducible synthesis of membranes with very few defects. High gas selectivities were obtained such as O₂/N₂ = 6, H₂/C₂H ₄ = 70 and CO₂/N₂ = 20. Membranes also were characterized using SEM and AFM, which revealed thin layers of carbon that were quite uniform and homogeneous.; The simulation of nanoporous carbon structures also was carried out using a simple algorithmic approach. 5,6 and 7-membered rings were introduced into the structure, thus resulting in considerable curvature. The density of the structures were calculated and found to compare favorably with experimental findings. Finally, a theoretical analysis of size selective transport was performed using transition state theory concepts. A definite correlation of gas permeance with molecular size was obtained after removal of adsorption effects. The transition state enthalpy change was determined and increased with effective diameter, which is consistent with previous studies, as well as with predictions from the Everett-Powl mean field potential model.