The aerodynamic effects of wheelspace coolant injection into the mainstream flow of a high pressure gas turbine.

摘要

Modern gas turbine engines operate with mainstream gas temperatures exceeding 1450°C in the high-pressure turbine stage. Unlike turbine blades, rotor disks and other internal components are not designed to withstand the extreme temperatures found in mainstream flow. In modern gas turbines, cooling air is pumped into the wheelspace cavities to prevent mainstream gas ingestion and then exits through a seal between the rotor and the nozzle guide vane (NGV) thereby mixing with the mainstream flow. The primary purpose for the wheelspace cooling air is the cooling of the turbine wheelspace. However, secondary effects arise from the mixing of the spent cooling air with the mainstream flow. The exiting cooling air is mixed with the hot mainstream flow effecting the aerodynamic and performance characteristics of the turbine stage. The physics underlying this mixing process and its effects on stage performance are not yet fully understood.; The relative aerodynamic and performance effects associated with rotor - NGV gap coolant injections were investigated in the Axial Flow Turbine Research Facility (AFTRF) of the Center for Gas Turbines and Power of The Pennsylvania State University. This study quantifies the secondary effects of the coolant injection on the aerodynamic and performance character of the turbines main stream flow for root injection, radial cooling, and impingement cooling.; Measurement and analysis of the cooling effects were performed in both stationary and rotational frames of reference. The AFTRF is unique in its ability to perform long duration cooling measurements in the stationary and rotating frames. The effects of wheelspace coolant mixing with the mainstream flow on total-to-total efficiency, energy transport, three dimensional velocity field, and loading coefficient were investigated.; Overall, it was found that a small quantity (1%) of cooling air can have significant effects on the performance character and exit conditions of the high pressure stage. Parameters such as total-to-total efficiency, loss coefficient, and three-dimensional velocity field show significant changes.