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Thermoelastic instabilities in brakes and clutches.

机译:制动器和离合器的热弹性不稳定性。

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摘要

Frictional heating generated by sliding contact bodies causes thermoelastic distortion. This generated heat tends to modify the shape of the contact bodies, and this in turn, influences the contact pressure distribution between the components. When the sliding speed is sufficiently high, the system becomes unstable, and hot spots appear on the surface of the bodies where the pressure and temperature values are elevated. This phenomenon is known as thermoelastic instability (TEI), and the sliding speed that alters the stability of the system is called the critical sliding speed.; Three complementary approaches are used to study the TEI phenomenon of different models: a theoretical stability analysis, a transient numerical simulation, and a steady state numerical analysis.; In the first approach, an analytical method is used to determine the stability of a multi-layer system. A characteristic equation that determines the stability is derived utilizing relations for the displacement and temperature profiles in each layer, as well as the layer-to-layer contact pressure field. This model was validated by analyzing some special cases with known results. The outcome of this theoretical stability investigation suggests using a plane strain model for the layers in order to ensure conservative results.; To predict what happens above the critical speed, a transient finite element simulation is developed for a two-dimensional, three-layer thermoelastic model of a stationary layer placed between two sliding layers, with frictional heat generation. The results in the linear range, full contact regime are validated by comparison with the analytical predictions of Lee and Barber. In the nonlinear range, a separation occurs, and there is a non-monotonic transition to a steady state with a partial contact area. The migration speed falls to low values compared to the values that are obtained while the system is in the linear range. When several wavelengths are unstable, the final steady state generally corresponds to that of the longest unstable wavelength, even though some other modes may have more rapid growth rates in the linear regime.; It is observed from the transient simulations, that a prohibitively large number of time steps is required for the system to reach steady state. For this reason, a steady state finite element model is developed to directly obtain a steady state solution. First, a two-dimensional, two-layer model is built with a sliding speed acting out-of-plane to reduce the problem's complexity. This model shows that, through an iterative scheme, it is possible to efficiently find a steady state solution for each wavelength with an initial pressure perturbation applied to the system. A two-dimensional, three-layer model with a sliding speed applied in-plane is then investigated. The developed steady state solution of this more advanced model is also successfully validated in the linear range with the analytical solution of Lee and Barber, as well as with the results obtained from the corresponding transient simulation. Finally, the three-layer model is used to investigate the behavior of the system at various sliding speeds.
机译:滑动接触体产生的摩擦热会引起热弹性变形。产生的热量趋于改变接触体的形状,进而影响部件之间的接触压力分布。当滑动速度足够高时,系统变得不稳定,并且在压力和温度值升高的物体表面上会出现热点。这种现象称为热弹性不稳定性(TEI),而改变系统稳定性的滑动速度称为临界滑动速度。三种补充方法用于研究不同模型的TEI现象:理论稳定性分析,瞬态数值模拟和稳态数值分析。在第一种方法中,使用一种分析方法来确定多层系统的稳定性。利用每一层中位移和温度分布的关系以及层间接触压力场,得出确定稳定性的特征方程。通过分析一些已知结果的特殊情况,验证了该模型。理论稳定性研究的结果表明,对层使用平面应变模型以确保保守的结果。为了预测在临界速度以上会发生什么,针对位于两个滑动层之间的固定层的二维三层热弹性模型开发了瞬态有限元模拟,并产生了摩擦热。通过与Lee和Barber的分析预测进行比较,可以验证线性范围,完全接触状态下的结果。在非线性范围内,发生分离,并且存在非单调过渡到具有部分接触面积的稳态。与系统处于线性范围时获得的值相比,迁移速度降低到较低的值。当几个波长不稳定时,最终的稳态通常对应于最长的不稳定波长,即使某些其他模式在线性范围内可能具有更快的增长率。从瞬态仿真可以看出,系统达到稳定状态需要大量的时间步长。因此,建立了稳态有限元模型以直接获得稳态解。首先,建立二维两层模型,其滑动速度在平面外起作用,以降低问题的复杂性。该模型表明,通过迭代方案,可以对系统施加初始压力扰动,针对每个波长有效地找到稳态解。然后研究了在平面内应用了滑动速度的二维三层模型。使用Lee和Barber的解析解以及从相应的瞬态仿真获得的结果,还可以在线性范围内成功验证此更高级模型的已开发稳态解决方案。最后,使用三层模型研究系统在各种滑动速度下的行为。

著录项

  • 作者

    Al-Bahkali, Essam Ali.;

  • 作者单位

    University of Michigan.;

  • 授予单位 University of Michigan.;
  • 学科 Engineering Mechanical.
  • 学位 Ph.D.
  • 年度 2003
  • 页码 153 p.
  • 总页数 153
  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类 机械、仪表工业;
  • 关键词

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