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Optimization of critical spare parts inventories: A reliability perspective.

机译:优化关键备件库存:可靠性的观点。

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摘要

For many organizations (particularly those which are capital intensive, e.g. mining, utilities, defence, heavy industries) spare parts stockholding is critical to business success.; The management of spare parts inventories requires a balance between the costs of stocking the parts and the costs and risks of not having them when they are needed. In order to achieve this balance, one has to acknowledge that spare parts inventories are governed by the reliability characteristics of the equipment and the ongoing maintenance policies.; However, there has been little integration between the areas of maintenance and reliability engineering and that of inventory and logistics, as examples of stockholding decisions with respect to maintainability or reliability parameters are, in general, scarce. Through this thesis, we develop tools to achieve the integration of these areas in an effort to close the gap between them, thus providing the maintenance community with several models directed to optimize stockholding decisions for spare parts. We concentrate on single-echelon and stochastic inventory models for non-repairable and repairable parts. Furthermore, we focus on the analysis of inventories of critical and expensive spare parts, which merit the use of complex optimization models.; The contributions of this research are the following. First, we present a simple procedure for the prioritization of spare parts, directed to help managers focus their attention into the most critical parts. Second, we introduce an expedited repair inventory model with state-dependent arrivals, considering repair capacity constraints. Also in the consideration of expedited repair, we apply a dynamic control model for the service rate in a single server queue to the spare parts problem, and extend it to a more realistic cost structure. Third, we present a model that combines internal condition information of a component with the decision of ordering a spare part, in the context of a condition-based maintenance strategy.; In addition, we thoroughly discuss (and in some cases extend) several other spare parts inventory models under a common perspective and using terminology familiar to maintenance and reliability engineers. We hope that such an overview, which we have not encountered in the literature, will be of value to practitioners.
机译:对于许多组织(尤其是资本密集型组织,例如采矿,公用事业,国防,重工业等)而言,备件库存对于业务成功至关重要。备件库存的管理需要在备件成本与需要时不使用它们的成本和风险之间取得平衡。为了达到这种平衡,必须承认备件库存受设备可靠性特征和现行维护政策的约束。但是,维护和可靠性工程领域与库存和物流之间的集成很少,因为通常缺乏关于维护性或可靠性参数的库存决策示例。通过本论文,我们开发了工具来实现这些区域的集成,以缩小它们之间的差距,从而为维护社区提供了几种旨在优化备件库存决策的模型。我们专注于不可修复和可维修零件的单级和随机库存模型。此外,我们专注于分析关键和昂贵备件的库存,这值得使用复杂的优化模型。这项研究的贡献如下。首先,我们提供了一个简单的备件优先顺序处理程序,旨在帮助管理人员将注意力集中在最关键的部分上。其次,考虑维修能力约束,我们引入了一个带有状态相关到达的快速维修库存模型。同样考虑到快速维修,我们将动态控制模型应用于单个服务器队列中的服务费率以解决备件问题,并将其扩展到更切合实际的成本结构。第三,我们提出了一个模型,该模型在基于条件的维护策略的背景下,将组件的内部条件信息与订购备件的决定相结合。此外,我们在一个共同的视角下并使用维护和可靠性工程师熟悉的术语,彻底讨论(并在某些情况下扩展了)其他几个备件库存模型。我们希望这样的概述对从业者有价值,而我们在文献中没有遇到过。

著录项

  • 作者

    Louit, Darko M.;

  • 作者单位

    University of Toronto (Canada).;

  • 授予单位 University of Toronto (Canada).;
  • 学科 Engineering Industrial.
  • 学位 Ph.D.
  • 年度 2007
  • 页码 264 p.
  • 总页数 264
  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类 一般工业技术;
  • 关键词

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