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Lead time Reduction in a Made to Order Environment:Company J Case Study

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目录

声明

摘要

Abstract

Contents

Chapter 1 Introduction

1.2 Research Problem:Why Should Company J Reduce Its Lead-time?

1.3 Research Purpose and Research Questions

1.4 Literature Review

1.4.1 Understanding Lead-time

1.4.2 Lead-time Reduction with Lean Manufacturing Techniques

1.4.3 Improving Made to Order Supply Chains

1.5 Main Content of the Paper

Chapter 2 Methodology and Theoretical Framework

2.1 Methodology

2.1.2 Scientific Approach

2.1.3 Research Method

2.1.4 Data Collection

2.2 Theoretical Framework

2.2.1 Value Stream Mapping Tools

2.2.2 Value Stream Analysis Tools

2.2.3 Pareto Analysis

2.2.4 Heijunka Product Leveling Scheduling

2.2.5 Kraljic Matrix

2.2.6 Porters Five Force Analysis

2.3 Chapter Summary

Chapter 3 Company J Case Study

3.2 Company J’s Products

3.3 Conlpany J’s Supply Chain

3.4 Brief Overview of Nanjing Branch Lead-time Situation

3.4.1 The Logistics and Acconting Department

3.4.2 Merchandizers Department

3.4.3 Developers Department

3.4.4 Computer Aided Pattern-designing(CAD)Department

3.4.5 Quality Department

3.5 Chapter Summary

Chapter 4 Company J Value Stream Analysis

4.1 Rewording of the Seven Wastes

4.2 Assigning Weights to Different Wastes

4.3 Choosing a Value Stream Mapping Tool

4.4 Process Activity Mapping

4.4.1 Drawing the Process Map

4.4.2 Process Map Analysis

4.5 Supply Chain Response Matrix

4.6 Quality Filter Mapping

4.7 Company J Lead Time Activities Analysis

Chapter 5 Company J Lead-time Reduction

5.2 Lean Manufacturing Scheduling Technique

5.2.1 Simulation

5.2.2 Lead-time Reduction Results

5.3 Supplier Selection High Lead-time Reduction

5.3.1 Company J’s Karljic Matrix

5.3.2 Cause and Effect Table

5.4 Chapter Conclusion

Chapter 6 Conclusion and Outlook

6.1 Restating of the Research Problem

6.2 Lead-time Reduction Consequences

6.3 Conclusion

References

Acknowledgement

Published Papers

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摘要

经济全球化使得客户在供应链中的地位逐步提高,客户要求供应商必须快速交付高品质的产品。为了满足客户的需求,越来越多的客户主导型供应链中,供应商总是在探索新的改进方式(如车间作业订单化)优化供应链。缩短提前期是精益生产理论中最常见的客户主导型供应链优化战略之一,可以全面有效地完成生产废料的快速清除、保障供应链的顺利运行、实现产品和服务的快速提供。
  本文采用一个现实中的公司为研究案例,文中命名为J公司。J公司主要生产冬季夹克衫,并且实现了车间作业订单化生产。本文通过对公司人员的访谈、问卷调查和实地考察,运用活动流程图、供应链响应矩阵以及质量过滤图等价值流图分析J公司供应链在等待过程中的时间浪费,找出导致提前期过长的主要因素,给出缩短提前期的相关对策。研究发现,通过提出的相关对策,J公司可以减少或者消除等待的浪费,将有效地缩短供应链提前期,实现供应链整体的平稳运行。

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