Strategies for Manufacturing Ultra Low ESR Ta Capacitors

摘要

Leading edge designs for portable electronic devices require capacitors which deliver volumetric efficiency, high reliability, low cost, reduced propensity for ignition, and low Equivalent Series Resistance (ESR). Tantalum capacitors employing a conductive polymer cathode are uniquely capable of providing all of these critical characteristics. Tantalum capacitors have a long track record for unsurpassed volumetric efficiency and reliability. The introduction of conductive polymer cathodes enabled dramatic reductions in ESR and greatly increased resistance to ignition. The lower ESR and enhanced cap retention at high frequency of the conductive polymer construction enabled circuit designers to reduce the number of capacitors required to achieve design solutions, resulting in reduced cost. Although Multiple Anode Tantalum (MAT) designs are capable of achieving the lowest ESR possible with valve metal capacitors ( < 6 milliohms), single anode Ta/polymer capacitors with ESR less than 9 milliohms are now. Single anode capacitors with ESR levels less than 7 milliohms are within reach. The ability to achieve ultra low ESR levels with single anode designs provides the lowest cost, high performance solution to many design requirements. This paper describes the strategy used by manufacturers to provide solid state capacitors with ever decreasing ESR levels.