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New Welding Alloys and Approaches for Insitu Repair of Cavitation Damage

机译:新焊接合金及浮出损伤损坏的方法

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Repairing components with cavitation damage and restoring them to their original configuration is very important. Dismantling and shipping large components to repair facilities is time consuming and expensive. The ability to conduct repairs insitu has significant and beneficial financial implications. Technology advances now permit the use of semi-automatic and automatic welding as wll as manual techniques to be used. Both quality and financial aspects can be significantly improved. New welding alloys have been developed that provide cavitation resistance superior to many previously used materials. Many of the new alloys offer increased weldability and welder appeal. Alloy options, prop0rties and test data for materials such the Electric Power Research Institutes' NOREM~(TM) and special variations of the 300-series austenitic stainless steels families are presented. Welding process alternatives and appropriate weld filler metals for shielded metal arc welding, gas metal arc welding, flux cored arc welding and strip cladding are discussed from feasibility and application viewpoints. Use of new alloy systems and high deposition welding process variations make it possible to consider composite approaches to material selection - providing both technical and more economical options. Complementary insitu repair technology developed and implemented in the fossil and nuclear power generation and petroleum industries that are useful for hydro-type repairs is highligted. Turbine runners, penstocks, tanner gates and other similar components are all candidates for insitu or at least on site repair.
机译:修复空化损坏的部件并将其恢复到原始配置非常重要。拆卸和运输大型部件以修复设施是耗时和昂贵的。进行维修的能力,Insitu具有显着和有益的财务影响。技术进步现在允许使用半自动和自动焊接作为WLL作为要使用的手动技术。质量和财务方面都可以显着改善。已经开发出新的焊接合金,其提供优于许多以前使用的材料的空化阻力。许多新合金都提供了更大的可焊性和焊工吸引力。提出了合金选项,PROP0RTIES和测试数据,如电力研究机构的电力研究机构的“Norem〜(TM)以及300系列奥氏体不锈钢系列的特殊变化。焊接工艺替代品和适当的焊接填充金属用于屏蔽金属弧焊,气体金属电弧焊接,助焊剂弧焊和剥离包层是从可行性和应用视点进行的。使用新的合金系统和高沉积焊接工艺变化使得可以考虑复合方法来实现材料选择 - 提供技术和更经济的选择。在化石和核电发电和石油工业中开发和实施的补充Insitu修复技术和对水式维修有用的石油行业是高棱镜。涡轮跑步者,钢板,坦纳门和其他类似组件都是Insitu的候选人,或者至少在现场修复。

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