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New Welding Alloys and Approaches for Insitu Repair of Cavitation Damage

机译:新型焊接合金和气蚀损伤的原位修复方法

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Repairing components with cavitation damage and restoring them to their original configuration is very important. Dismantling and shipping large components to repair facilities is time consuming and expensive. The ability to conduct repairs insitu has significant and beneficial financial implications. Technology advances now permit the use of semi-automatic and automatic welding as wll as manual techniques to be used. Both quality and financial aspects can be significantly improved. New welding alloys have been developed that provide cavitation resistance superior to many previously used materials. Many of the new alloys offer increased weldability and welder appeal. Alloy options, prop0rties and test data for materials such the Electric Power Research Institutes' NOREM~(TM) and special variations of the 300-series austenitic stainless steels families are presented. Welding process alternatives and appropriate weld filler metals for shielded metal arc welding, gas metal arc welding, flux cored arc welding and strip cladding are discussed from feasibility and application viewpoints. Use of new alloy systems and high deposition welding process variations make it possible to consider composite approaches to material selection - providing both technical and more economical options. Complementary insitu repair technology developed and implemented in the fossil and nuclear power generation and petroleum industries that are useful for hydro-type repairs is highligted. Turbine runners, penstocks, tanner gates and other similar components are all candidates for insitu or at least on site repair.
机译:修复具有气蚀损坏的组件并将它们恢复到原始配置非常重要。拆卸大型部件并将其运输到维修设施既费时又昂贵。进行现场维修的能力具有重大而有益的财务影响。现在,技术的进步允许使用半自动和自动焊接作为人工技术。质量和财务方面都可以得到显着改善。已经开发出新的焊接合金,其提供的抗气蚀性优于许多以前使用的材料。许多新合金提供了更高的可焊性和焊工吸引力。介绍了材料的合金选项,性能和测试数据,例如电力研究院的NOREM〜(TM)和300系列奥氏体不锈钢系列的特殊变体。从可行性和应用的观点出发,讨论了用于屏蔽金属电弧焊,气体金属电弧焊,药芯焊丝焊接和带材熔覆的焊接工艺替代方法和合适的焊接填充金属。新合金系统的使用和高熔敷焊接工艺的变化使得可以考虑采用复合方法进行材料选择-提供技术和更经济的选择。在化石,核能发电和石油工业中开发和实施的对水力修复有用的补充性现场修复技术非常重要。涡轮流道,压力管道,制革机闸门和其他类似组件都是现场或至少现场维修的候选人。

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