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Progress in Flameless Pulverized Coal Burner Design (300 kWth) Based on CFD Simulations and Experimental Investigations

机译:基于CFD模拟和实验研究的无焰粉煤燃烧器设计(300 kWth)的进展

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Within decades, measures have been developed and established aiming for the reduction of nitric oxides (NO_x) emissions from combustion processes. Primary measures like low NO_x burners or air staging affects the combustion process directly and are widely used. However, secondary, i.e. post-combustion measures are necessary to comply with environmental restrictions. In the early 1990s, flameless oxidation (FLOX) became a promising solution for nitric oxides abatement from flame applications. This technology proved its NO_x reduction potential first for gaseous fuels, but soon the focus was directed to other fuels like pulverized coal. It was investigated by different researchers under the name of High Temperature Air Combustion (HiTAC) and Moderately and Intensive Low-oxygen Dilution (MILD) combustion. The recent EU founded project FLOX-COAL-II seeks for an optimized PC-FLOX burner design, a suitable methodology for up-scale from pilot scale to full scale and validated Computational Fluid Dynamic (CFD) tools. In the course of this project, a first prototype PC-FLOX burner was tested in 2012 at IFK's 500 kW_t KSVA facility. During these experiments, air and CO_2 were used as coal carrier to investigate the effect of a low external flue gas recirculation on NO_x emissions. The 2012 experiments highlighted the effectiveness of CO_2 as coal carrier to lower the NO_x formation (391 instead of 529 mg/m~3_(stp) @ 6 vol-% O_2) but with a penalty on the combustion efficiency (97.3% and 99.4% burnout respectively). Detailed measurements like in-flame gas concentrations and temperatures as well as velocity field characterization by Laser-Doppler-Velocimetry (LDV) were conducted allowing the validation of IFK's in-house CFD program code AIOLOS to this combustion process.
机译:在几十年之下,已经开发了措施并确定旨在减少燃烧过程的一氧化氮(NO_X)排放。低NO_X燃烧器或空气分段等主要措施直接影响燃烧过程并被广泛使用。然而,中学,即燃烧措施是必要的,以遵守环境限制。在20世纪90年代初期,毛躁氧化(FLOX)成为来自火焰应用的一氧化氮的有希望的溶液。这项技术证明了其NO_X降低潜力首先用于气体燃料,但很快,重点是其他燃料,如粉煤等燃料。通过不同的研究人员在高温空气燃烧(HITAC)的名称中调查了它,以及适度和强化的低氧稀释(温和)燃烧。最近的欧盟创立的项目浮泥煤II寻求优化的PC-Flox燃烧器设计,从飞行员规模到全尺度和验证的计算流体动态(CFD)工具的合适方法。在该项目的过程中,2012年在IFK 500 kW_t ksva设施中测试了一个第一个原型PC-Flox燃烧器。在这些实验期间,空气和CO_2用作煤载体,以研究低外烟气再循环对NO_X排放的影响。 2012年的实验强调了CO_2作为煤炭载体的有效性,以降低NO_X形成(391代替529 mg / m〜3_(STP)@ 6 Vol%O_2),但燃烧效率(97.3%和99.4%)分别燃尽)。进行详细的火焰气体浓度和温度以及激光多普勒 - 速度(LDV)的速度场表征,允许IFK内部CFD程序代码AIOLOS验证这种燃烧过程。

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