Sour Fluids Management Using Non-chemical H2S Scavenger

摘要

The objective of this study was to develop and apply a non-chemical based environmentally preferable hydrogen sulfide scavenger that addresses secondary issues caused by current chemical scavengers like triazine and glyoxal and to confirm its ability to mitigate sulfide in different applications. Recombinant DNA and protein expression technologies were exploited to develop this novel H2S scavenger. This non-chemical scavenger (NCS) is generated by cloning the cDNA sequence from a thermophilic organism and expression of the encoded protein in suitable vector. Non-chemical based formulation was developed and blended in a pilot plant. The efficacy of the scavenger was evaluated in sour brine, crude oil and mixed production fluids from different sources. Sulfide concentrations before and after reactions in headspace were measured by using Drager gas detection tubes (ASTM D5705). Corrosion testing was performed using kettle tests. Field assessment of the scavenger was carried out by treating sour oil at the Bakken oil field as per the field testing plan. In this study, H2S mitigation was addressed using a novel non-chemical scavenger generated from thermophilic bacteria from lab scale to pilot scale. Functional studies conducted by treatment of soured brine and oil revealed 72% and 90% reduction in H2S concentration respectively. The scavenger showed a 75% reduction of sulfide in simulated mixed production samples containing 30:70 ratio of brine and oil. Limited testing of this scavenger in field showed reduction of headspace sulfide from 400 ppm to 2 ppm. In addition, the field data showed less than 0.5% BS&W. The scavenger also showed no significant increase in corrosion during the scavenging reaction. These studies confirm that this novel non-chemical scavenger can be successfully used to mitigate H2S in various systems without causing adverse effects that were seen with chemical scavengers. A non-chemical scavenger has several advantages such as meeting environmental regulations, reducing, or eliminating secondary effects like solids formation, corrosion, scaling, and health hazards that are associated with current chemical scavengers.