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Parameter Optimization of Ball Milling Process for Silica Sand Tailing

机译:硅砂拖尾球磨工艺参数优化

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The development of powder metallurgy technology has affected the increasing demand for powder materials lately. The powder production process uses physical methods, such as grinding with a ball mill more effective and more environmentally friendly than other methods. The parameters used in the ball mill process are relatively large, however there are several parameters that have a significant effect on the reduction grain size produced. This experiment was designed using the Taguchi method to find the optimum parameters in the production process of mircoparticles silica sand tailing. Orthogonal arrays and signal-to-noise ratios are applied to study the performance characteristics of processing parameters. The three main parameters applied in this study are Ball to Powder weight Ratio (BPR), time milling process, and rotational speed (rpm). The materials used in the study was Bangka silica sand tailing, with an average size of D50: 267 μm, based on the measurement of Particle Size Analyzer (PSA). The results of signal-to-noise analysis obtained the optimum parameter values in a row are: 100 rpm for milling speed parameter, 15: 1 for BPR parameter and 120 minutes for time-miling parameter. The powder size experiment verification of the ball mill process optimization parameter is D50 : 14.99 um.
机译:粉末冶金技术的发展最近影响了对粉末材料的日益增长的需求。粉末生产过程使用物理方法,例如用球磨机研磨比其他方法更有效,更环保。球磨机工艺中使用的参数相对较大,但是有几个参数对产生的减少晶粒尺寸具有显着影响。使用Taguchi方法设计了该实验,以找到麦基颗粒硅砂拖尾的生产过程中的最佳参数。应用正交阵列和信噪比来研究处理参数的性能特征。本研究中应用的三个主要参数是粉末重量比(BPR),时间铣削过程和转速(RPM)。该研究中使用的材料是Bangka Silica砂拖尾,基于粒度分析仪(PSA)的测量,平均大小为D50:267μm。信号 - 噪声分析结果中的最佳参数值是:100 rpm用于铣削速度参数,15:1对于BPR参数,120分钟进行时间升级参数。球磨机工艺优化参数的粉末尺寸实验验证为D50:14.99嗯。

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