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Welding fixture design for the production of cross-flow turbine runner

机译:焊接夹具设计用于生产跨流动涡轮跑步器

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The industrial sectors in Indonesia is currently growing very rapidly because it is supported by the development of technology in the field of manufacturing. One of the most frequently used machining operations in the manufacturing industry is welding operations. Welding operation is the most efficient and efficient method to combine two or more metal components. The product quality of welding can be obtained by using the production tool (fixture). The purpose of this research is to improve the quality of turbine runner product by using the welding fixture. The method was to design and make welding fixture of turbine runner welding, test the concentricity, straightness of the dish, the stability of the dish to the shaft, and the alignment of the blades to the shaft, and to analyze the deviation of measurement results. Based on the result of welding fixture design of cross-flow turbine runner component, a prototype welding fixture which can facilitate the assembling process of cross-flow turbine runner component was obtained. The conclusions of this research were: 1) The quality of the cross-flow turbine runner product can be increased along with the small geometrical deviation on cross-flow turbine runner using accelerator tool, 2). The maximum deviation of the runner disc placement to the axis of the axis on the 300mm diameter runner is 1.2mm and the runner of 200mm with diameter of 0.68mm, and 3). The assembling time of the turbine runner components is shorter using weld assembly tools with better accuracy.
机译:印度尼西亚的工业部门目前正在增长很快,因为它得到了制造领域技术的发展。制造业中最常用的加工操作之一是焊接操作。焊接操作是结合两个或多个金属部件的最有效且有效的方法。通过使用生产工具(夹具)可以获得焊接产品质量。本研究的目的是通过使用焊接夹具来提高涡轮流道产品的质量。该方法是设计和制造涡轮机运行器焊接的焊接夹具,测试同心度,碟子的直线度,轴向轴的稳定性,以及叶片对轴的对准,并分析测量结果的偏差。基于横流涡轮流动器部件的焊接夹具设计的结果,获得了可以促进交叉流动涡轮机组件的组装过程的原型焊接固定装置。该研究的结论是:1)通过加速器工具2),可以增加横流涡轮机运行器产品的质量随着横流涡轮流道的小几何偏差。转轮盘放置到300mm直径转轮上轴的轴的最大偏差为1.2mm,直径为0.68mm,3)。涡轮流道元件的组装时间较短,使用焊接组装工具具有更好的精度。

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