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Aluminide Slurry Coatings for Protection of Ferritic Steel in Molten Nitrate Corrosion for Concentrated Solar Power Technology

机译:用于保护铁素体钢的铝化浆料涂层,熔融太阳能技术熔融硝酸盐腐蚀

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Molten nitrates can be employed as heat storage fluids in solar concentration power plants. However molten nitrates are corrosive and if operating temperatures are raised to increase efficiencies, the corrosion rates will also increase. High temperature corrosion resistant coatings based on Al have demonstrated excellent results in other sectors such as gas turbines. Aluminide slurry coated and uncoated P92 steel specimens were exposed to the so called Solar Salt (industrial grade), a binary eutectic mixture of 60 % NaNO_3 - 40 % KNO_3, in air for 2000 hours at 550°C and 580°C in order to analyze their behavior as candidates to be used in future solar concentration power plants employing molten nitrates as heat transfer fluids. Coated ferritic steels constitute a lower cost technology than Ni based alloy. Two different coating morphologies resulting from two heat treatment performed at 700 and 1050°C after slurry application were tested. The coated systems exhibited excellent corrosion resistance at both temperatures, whereas uncoated P92 showed significant mass loss from the beginning of the test. The coatings showed very slow reaction with the molten Solar Salt. In contrast, uncoated P92 developed a stratified, unprotected Fe, Cr oxide with low adherence which shows oscillating Cr content as a function of coating depth. NaFeO_2 was also found at the oxide surface as well as within the Fe, Cr oxide.
机译:熔融硝酸盐可以用作太阳能浓缩发电厂的蓄热流体。然而,熔融硝酸盐是腐蚀性的,如果升高工作温度以增加效率,则腐蚀率也将增加。基于Al的高温耐腐蚀涂层已经证明了燃气轮机如燃气轮机的其他扇区的优异结果。铝化浆料涂层和未涂覆的P92钢标本暴露于所谓的太阳能盐(工业级),在550℃和580°C的空气中在空气中为60%NaNO_3 - 40%KNO_3的二元共晶混合物,为580℃,以分析其作为用于未来太阳能集中发电厂的候选人的行为,其采用熔融硝酸盐作为传热流体。涂覆的铁素体钢构成比基于Ni的合金更低的成本技术。测试了两种不同的涂层形态,由700和1050℃进行在浆料施用后在700和1050℃下进行的两种热处理。涂覆的系统在两个温度下表现出优异的耐腐蚀性,而未涂覆的P92在试验开始时显示出显着的质量损失。涂层与熔盐太阳盐表示非常缓慢。相比之下,未涂覆的P92开发出分层的未受保护的Fe,Cr Cr氧化物,具有低粘附性,其显示振荡Cr含量作为涂层深度的函数。也发现氧化物表面以及Fe,Cr氧化物内的氧化物表面。

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