Insertion of needle into tissue is influenced by the cutting edges and the needle tip geometry. In this paper, we aimed at investigating the relationship between the insertion forces and cutting edge geometry and general mathematical models of included and inclination angles for two different needle configurations. Two new geometries, one with parabolic cut and other with parabolic surface, cut with two bevel planes have been proposed along with the corresponding mathematical models to improve the cutting edge properties. Results show that parabolic needles after cutting with bevel planes have significantly improved cutting edge properties and are better than the other common needle configurations such as bevel cut. Simulation studies predicted that the deformation and stresses are slightly higher for proposed needle tip geometries than currently available topologies. However, the advantage of included and inclination angles reduce insertion forces thus optimization of medical needle design for the selected tip geometries is a trade-off between insertion forces and deflection in needle.
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