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Corrosion Management–An Overview of the Corrosion Control Process in OMV Petrom

机译:腐蚀管理 - OMV Petrom中腐蚀控制过程的概述

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Corrosion is causing partial or total destruction of the material in general,and of metals in special due to a reaction with the environment.This destruction is in fact a natural process because of the metals in processed form,have a high energetic level and there is a normal tendency to revert back at initial natural form as oxides in ores. In the oil and gas industry,down hole pumps,tubing,sucker rods,pipelines and surface facilities equipment made by carbon steel are susceptible to corrosion.Corrosion is caused by the presence of CO2 (sweet corrosion),H2S or organic acids(sour corrosion). Today applying corrosion inhibitor is a common practice in OMV Petrom.The application of inhibition on the large areas has been implemented since 2007 as part of modernization project in which more than 5000 wells were modernized.This included:the implementation of new artificial lift design and installation of new tubing,new pumps following API standards,corrosion inhibitor injection,dosing skids and optimization of production parameters.At the same time Corrosion Monitoring Devices(DMC)were installed in 10%of injection points.Appropriate chemical trucks for filling up of dossing skids and batch treatments assurance were acquired as well. This paper shows an overview of corrosion management in OMV Petrom,achievements and benefits of the projects implemented in OMV Petrom in last years,starting with 2005 till today,where Main Time Between Failures(MTBF)increase 8,5 times in comparison with 2005.The corrosion inhibitor injection process is monitored and optimized continuously keeping corrosion rate under control.Continuous optimization means:coupon and failure analysis,continuous inhibition or batch treatment,adjustment of dosage,new corrosion inhibitor screening considering specific environment and requirements,introducing of new chemistry for tubing carbon steel and new artificial lift design considering corrosion resistant materials etc.
机译:腐蚀通常导致材料的部分或完全破坏材料,并且由于与环境的反应,金属在特殊性中。由于加工形式的金属,销毁实际上是一种自然过程,具有高能量水平和有很高的能量水平正常倾向于以初始自然形式恢复为矿石中的氧化物。在石油和天然气工业中,碳钢制造的下孔泵,管道,吸盘杆,管道和表面设施设备易受腐蚀。腐蚀是由CO2(甜腐蚀),H2S或有机酸的存在引起的(酸腐蚀)。今天应用腐蚀抑制剂是OMV Petrom的常见做法。自2007年以来,禁止抑制在大面积上的应用是现代化项目的一部分,其中5000多头井是现代化的。本条包括:新的人工升降机设计安装新的管道,新泵之后的API标准,腐蚀抑制剂注射,给药和生产参数的优化。同时腐蚀监测设备(DMC)安装在注射点的10%以上。用于填补烧结的恰当化学卡车SPIDS和BATCH治理的保证也得到了保证。本文概述了在奥姆夫·普罗姆(OMV Petrom)在过去几年中实施的项目中的腐蚀管理概述,从2005年开始,直到今天,失败(MTBF)之间的主时间与2005年相比增加了8,5倍。监测腐蚀抑制剂注射过程并优化在控制下连续保持腐蚀速率。连续优化手段:优惠券和失效分析,连续抑制或批量治疗,剂量调整,考虑特定环境和要求的新型腐蚀抑制剂筛查,引入新化学,引入新化学考虑耐腐蚀材料的管材碳钢和新的人工升降设计

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