Deep drawing of cylindrical cup using incremental electromagnetic assisted stamping with radial magnetic pressure

摘要

A new forming method named incremental electromagnetic assisted stamping with radial magnetic pressure is proposed to draw a deep cylindrical cup. The method combines with traditional stamping, electromagnetic sheet forming and electromagnetic launch technology. Three types of discharge coils are imbedded in die and blank holder, respectively. The 3D finite element model is set up to predict the complex deformation process. The forming process and principle of the new method are discussed. The values of material flow, stress and thickness in different forming processes are compared. In comparison with traditional stamping, incremental electromagnetic assisted stamping with radial magnetic pressure can significantly increase the value of material at sheet end flow inward, decrease the tensile stress and thickness reduction at the easily broken position, and obtain uniform stress distribution. Therefore, deeper cylindrical cup could be manufactured by incremental electromagnetic assisted stamping with radial magnetic pressure.