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Novel protection solutions against environmental attack for light weight high temperature materials

机译:轻量级高温材料对环境攻击的新型保护解决方案

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The use of light weight structural materials such as titanium in transport systems like aero planes leads to a significant reduction in fuel consumption. However, titanium and its alloys cannot be used at elevated temperatures above 500°C for several reasons. Today aero engine compressors are made of a mixture of light Ti- and heavy Ni-alloys. The improvement of Ti-alloys to withstand the conditions in the high pressure compressor i.e. temperatures above 500°C would enable the manufacturing of a compressor from titanium as a whole with all its associated benefits. Intermetallic TiAl-alloys are another class of light weight materials for several high temperature applications. The use of TiAl as low pressure turbine (LPT) blades in the last sections of a large jet engine could save up to 150 kg of weight. In the last sections of the LPT the temperature is quite moderate (max. 650°C). The improvement of the high temperature capability of TiAl would allow its use in hotter sections of the engine with additional weight reduction. Similarly, the response performance of TiAl-turbocharger rotors in automotive engines would be much faster compared to the heavy Ni-based alloys used today. Furthermore higher rotation speeds are possible. Due to the novel so called fluorine effect the oxidation mechanism of TiAl can be altered. Fluorine-treated TiAl-components are protected by an alumina layer formed during high temperature exposure in oxidizing environments. This effect can be transferred to Ti-base materials if they are enriched with aluminum in a thin surface zone. The concepts and the results of high temperature exposure experiments of treated Ti- and TiAl-specimens are presented in this paper. They are discussed in the view of a use for real components.
机译:像航空飞机等运输系统中诸如钛的轻质结构材料导致燃料消耗的显着降低。然而,由于几种原因,钛及其合金不能在高于500℃的升高温度下使用。如今,Aero发动机压缩机由光Ti和重金英合金的混合物制成。 Ti-合金的改善能够承受高压压缩机中的条件,即500℃以上的温度将使压缩机从钛作为整体制造,其所有相关的益处。金属间Tial-合金是用于几种高温应用的另一种轻量级材料。在大型喷气发动机的最后一部分中使用Tial作为低压涡轮机(LPT)叶片可以节省高达150千克的重量。在LPT的最后一部分中,温度非常适中(最大650°C)。改善Tial的高温能力将使其在发动机的热固部分中使用额外的重量减轻。类似地,与今天使用的重型Ni的合金相比,汽车发动机中的Tial-涡轮增压器转子的响应性能将要快得多。此外,旋转速度越高。由于新型所谓的氟效果,可以改变Tial的氧化机理。氟处理的Tial组分受到在氧化环境中高温暴露期间形成的氧化铝层的保护。如果富含薄表面区的铝,则可以将这种效果转移到Ti基材。本文提出了处理的Ti和Tial-标本高温暴露实验的概念和结果。在真实组件的使用中讨论了它们。

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