First Field-testing of a new Rotary Steerable Drilling Liner Technology on Alaska North Slope

摘要

Conventional drilling through lower intermediate intervals in the southern portion of the Alpine field on Alaska's North Slope (ANS) has posed significant challenges, resulting in longer than planned well delivery timing, and additional costs due to accumulated drilling complications. While unstable shale sections can be drilled without significant issues, hole collapse has caused difficulties while tripping out of hole and running casings. The need to overcome these challenges for long term economical access to develop the Alpine sands reservoir section beneath the shale layers led to numerous project initiatives and operational changes. These actions all produced incremental advances to mitigate wellbore stability issues, but never provided a guarantee that a liner would be successfully run to total depth of the open hole section after the trips required to complete this task conventionally. In 2011, a new Steerable Drilling Liner system was proposed as a possible solution for drilling these wellbores while sealing off the troublesome shales. An extensive feasibility study was conducted to ascertain the technical possibility of deploying this technology safely within the Alpine field. Candidate wells were identified and a phased implementation approach was adopted to conduct field trials in order of increasing complexity of well trajectory and open hole and liner section lengths. This paper provides insights into the new technology and the field trial program. We cover the lessons learned and further improvement opportunities applicable to future deployments in this area. Based on the success of the Steerable Drilling Liner technology in this application, further deployments are scheduled to take advantage of developing Alpine reservoir sands in an economical and safe manner.