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Validation of Finite Element Model used to Analyze Sheet Metal Punching Process in Automotive Part Manufacturing

机译:用于分析汽车部件制造中的金属板冲压过程的有限元模型的验证

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Punching process is an operation that a scrap is separated from a metal sheet by a punch. Improper setting of punching conditions may lead to excessive of material deformation around edge region (burr), which may weakening the strength of produced part. Analysis of punching mechanics would be beneficial reducing defective part. One of effective analysing tool for this application is Finite Element (FE) method. The aim of this study is to develop reliable FE model for analysis of punching process. The FE model was developed based on 2D. FE result was validated with experimental testing result by comparing burr height. It was found that FE result is-1.79% difference compared to experimental result. Good agreement between FE and experimental result was obtained.
机译:冲压过程是通过冲头与金属板分离的废料的操作。冲压条件的不正确设置可能导致边缘区域(毛刺)周围的材料变形过度,这可能削弱产生部分的强度。冲压力学分析将有益还原缺陷部分。该应用的有效分析工具之一是有限元(FE)方法。本研究的目的是开发可靠的FE模型,用于分析冲压过程。 FE模型是基于2D开发的。通过比较毛刺高度,通过实验测试结果验证了Fe结果。结果发现,与实验结果相比,Fe结果为-1.79%。获得Fe和实验结果之间的良好一致性。

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