Study on Cold Forming of Special Fasteners Using Finite Element Method

摘要

The cold forming plays an important role in the field of fasteners. It can be extended to the automotive industry, construction, aerospace and 3C products. This study used Deform-3D analysis software to investigate the effect of the preforms for standard hex nuts. The effective stress, effective strain, velocity field and other information could be obtained from the numerical simulation. The outcome was verified with the physical phenomena and experiments. Furthermore, the analytical process can also be used to explore the forming technology of the special shaped nuts. When comparing to the standard hex nuts during the different stages, the optimized cold forming parameters could be extracted from the simulation and adopted to improve the performance of manufacturing for the special shaped nuts. The results can help the multi-pass processing factory to establish a cold forming capacity in the development of new products. Consequence, the ability of self-design and self-manufacture for special shaped fasteners in Taiwan would be increased widely to enhance the international competition of domestic industries.