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REMOTE LASER CUTTING - (PPT)

机译:远程激光切割 - (PPT)

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摘要

Laser beam cutting is the most widespread production technique within laser material processing. Until now, CO_2-Lasers are used almost solely for laser beam cutting [1]. An excellent beam parameter product, high laser power and a high absorption rate are the most important features in order to reach high cutting speeds in combination with high cutting edge qualities. Providing the mentioned characteristics, solid state lasers of high brilliance like disk or fiber lasers which have captured the market during the last years have the biggest potential to become the lasers of choice for cutting. Studies at Fraunhofer IWS have shown, that cutting with fibre lasers is promising in order to reach high cutting rates and cutting edge qualities [2][3] [4]. Beam qualities better than 2.5 mm mrad at a wavelength of about 1 um and a laser power in the area of several kW open up new possibilities in laser processing e.g. it is possible to cut thin sheets with cutting rates more than 100m/min. However, these cutting speeds can be barely achieved with a classic machine design in particular in the case of cutting contours with small radii. Thus, the cutting speeds are currently limited by the dynamics of the used handling system. Cutting speeds limited by the ability of the laser are much higher. One alternative to overcome these limitations is described in the presented paper. This paper describes a smart solution using the advantages of high brightness lasers - the remote laser cutting. Firstly a short introduction of the process is given and the experimental equipment will be explained. A pressurized assist gas to blow out the molten material out of the cutting kerf is no longer necessary. Thereby the working distance does no longer depend on the distance between the gas nozzle and the work piece. In combination with a 2D-Scanner the laser beam is flexible in the working field of the scanner. Afterwards a thermodynamic characterization of the remote cutting process is carried out. The cutting kerf is generated by a layer by layer ablation process. However, an example shows that contour cutting speeds of about 100 m/min are possible.
机译:激光束切割是激光材料加工中最广泛的生产技术。到目前为止,CO_2-LASERS几乎仅用于激光束切割[1]。优异的光束参数产品,高激光功率和高吸收率是最重要的特征,以便与高切削刃质量结合起来的高切割速度。提供所提到的特点,高亮度的固态激光器,如磁盘或纤维激光器,在过去几年中捕获了市场,具有成为切割激光器的最大潜力。弗劳恩霍夫IWS的研究表明,用纤维激光器切割是有希望的,以达到高切割率和切削缘品质[2] [3] [4]。光束质量优于2.5 mm的Mrad,波长约为1μm,在几千瓦面积中的激光功率开辟了激光加工的新可能性。可以切割薄板,切割速率超过100m / min。然而,这些切割速度可以通过经典的机器设计,特别是在用小半径切割轮廓的情况下,尤其可以实现。因此,切割速度目前受到使用处理系统的动态的限制。通过激光能力限制的切割速度要高得多。克服这些限制的一种替代方案在呈现的纸张中描述。本文介绍了一种使用高亮度激光器的优点的智能解决方案 - 远程激光切割。首先,给出了简短的过程,并将解释实验设备。不再需要加压辅助气体从切割时吹出熔融材料。因此,工作距离不再取决于气体喷嘴和工件之间的距离。结合2D扫描仪,激光束在扫描仪的工作领域中是柔性的。之后进行远程切割过程的热力学表征。切削kerf通过层消融过程由层产生。然而,示例显示了约100米/分钟的轮廓切削速度是可能的。

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