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Experimental Investigation of Wellhead Twin-Screw Pump for Gas Well Deliquification

机译:井口双螺杆泵用于气井脱水的试验研究

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Onshore gas developments are often characterized by drilling, fracturing and production of wells before low-pressure gas gathering systems are in place. As well production declines, liquid loading issues begin to appear. Gas well deliquification (GWD) can be accomplished using compression or in-well artificial lift methods, or both. Wellhead wet-gas compression is desirable in that it does not require well intervention to provide GWD and is especially useful to maintain well production in the interim period before field-wide compression is available. Also, even when field-wide compression is available local wellhead compression is desirable at various locations in a field as high-rate wells are added or for wells located at peripheral locations. The use of a twin-screw pump to provide boost for high Gas Volume Fraction (GVF) multiphase flow was experimentally investigated. Tests were conducted with pressure rises ranging up to 250 psi for GVF's above 90%. Water and air were used as the working fluid. The pumping system is a commercially available 230 gpm twin- screw pump (60 hp) with a design speed of 3600 rpm used in conjunction with a knock out tank used to re-circulate liquid from the pump exit to provide seal flush. The electrical power required to operate the pump, liquid and gas inlet flow rates, pressure rise, and inlet and exit temperatures were recorded. From these data, the volumetric efficiency, pump effectiveness, and mechanical efficiency were calculated. Since there is a fixed clearance between the rotating screws and the pump housing, there is a leakage from the high to low pressure regions of the pump which will reduce the pump's volumetric efficiency. It was found that the volumetric efficiency decreased significantly with decreasing pump speed and decreasing GVF. At full speed the volumetric efficiency was between 70 and 88% at DP=50 psi. Increasing DP to 250 psi decreased these values to 55 and 81% respectively. The mechanical efficiency was relatively constant over the pressure rise range varying from a high of 48% at the lowest inlet pressure and 100% GVF to a low of 14%14% for both inlet pressures at 100% GVF. Overall, the testing demonstrated the ability of a surface twin-screw pump to provide wet-gas compression and to tolerate 100% gas input, which may results from slugging or periodic flow, for relatively large periods of time.
机译:陆上天然气开发通常的特征在于由钻井,压裂井和生产井的低压的气体收集系统之前到位。除了产量下降,液体加载问题开始出现。气井deliquification(GWD)可使用压缩或实现在阱人工举升方法,或两者​​。井口湿气压缩处在于,它不要求油井干预以提供期望的GWD和是维持在过渡时期井生产前场宽压缩是可用的特别有用的。此外,即使当电场宽压缩是可用的本地井口压缩是在作为高速率井被添加或对于位于周边位置在井场的各个位置所希望的。使用双螺杆的泵,以提供高的气体体积分数升压(GVF)的多相流进行了实验研究。试验是用压力下进行上升范围高达250 psi下GVF的90%以上。水和空气作为工作流体。泵送系统是可商购的230加仑双螺杆泵(60马力)与配合使用,用于再循环液体从泵出口,以提供密封冲洗敲除罐3600 rpm的设计速度。的电功率来操作泵,液体和气体入口流率,压力上升,以及入口和被记录的出口温度。从这些数据中,容积效率,泵有效性,效率和机械效率进行了计算。由于在旋转的螺杆和泵壳之间的固定间隙,存在从高到泵,这将降低泵的容积效率的低压区域中的泄漏。结果发现,容积效率随泵的转速,降低GVF显著下降。在全速体积效率为在70 DP和88之间(%)= 50磅。增加DP到250psi的分别这些值下降到55和81%。机械效率在最低的进口压力和100%GVF至14%14%的低的在100%GVF两个入口压力超过从48%的高的压力上升的范围内变化保持相对恒定。总体而言,测试表明一个表面双螺杆泵,以提供湿气体压缩和耐受100%的气体输入,的能力其可以从预压或周期性流,为的时间相对大的时段的结果。

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