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Optimization of seam annealing process with the help of 2D simulations

机译:借助于2D模拟的接缝退火过程的优化

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In the production of welded pipes according to API standards, a normalization of the weld and heat affected zone (HAZ) is required. The weld of thick-walled tubes shows an hour-glass shaped HAZ caused by the "corner effect" in the weld Vee. The microstructure, particularly at the external and internal surfaces, is very coarsegrained. The aim for the heat treatment is to reestablish a homogeneous and finegrained microstructure in the HAZ. To achieve a fine-grained microstructure after the normalization, it is important to limit the temperature on the external surface of the pipe, which is closest to the coil, to avoid grain re-growth, and to reach high enough austenitisation temperature in a sufficiently wide zone at the inner surface. The width at the inner surface must cover the width of the HAZ, which has its maximums at the surfaces, and the positioning tolerance of the heat zone to the weld. Even if low frequency is used for the reheating of the weld zone, the heat penetration through the pipe wall is partly reliant on heat conduction. Time needed for temperature equalization through heat conduction increases proportionally to the square of the wall thickness. The preferred welding method is by induction, which requires higher minimum welding speed (minimum 10 - 12 m/min) than contact welding (minimum 5 - 6 m/min). One complication with in-line normalizing heat treatment of thick-walled pipes is that the heating requires considerable length in a line. This is due to the time needed for temperature equalization through the pipe wall and the required line speed. An important design work is to optimize the temperature distribution in the heat zone and establish the minimum heating length required. A 2D simulation, using coupled electromagnetic and transient thermal calculations in a cross-section of the weld as it passes through the different heating zones, is today an indispensable tool. It is important to have good representations of the very nonlinear and temperature dependant electrical and physical properties of the steel, as well as heat losses by convection and radiation from the surfaces and residual heat from the welding.
机译:在根据API标准生产焊管,焊缝的归一化和热影响区(HAZ)是必需的。的厚壁管示出了一个沙漏形HAZ在焊接所引起的焊接V形“弯道效应”。的微观结构,特别是在外部和内部表面,非常粗粒。热处理的目的是重新建立在HAZ均匀和细粒度的微观结构。为了实现归一化之后的细晶粒的显微结构,以限制在管,这是最接近线圈,避免晶粒再生长的外表面的温度,并以足够达到足够高的奥氏体化温度是很重要的宽区域处的内表面。在所述内表面的宽度必须覆盖HAZ,其具有在其表面的最大值的宽度,并且热区至焊接的定位容差。即使低频用于焊接区的再加热,通过管壁的热穿透是热传导部分地依赖。通过热传导所需的温度均衡时间成比例地增加壁厚的平方。优选的焊接方法是通过感应,这就要求较高的最小焊接速度 - 比接触焊(最小5 - 6米/分)(最小10 12米/分钟)。与厚壁管的在线正火一个复杂的是,加热需要在一个相当大的线长度。这是由于需要通过管壁温度均衡和所需的线速度的时间。一个重要的设计工作是优化在热区中的温度分布,并建立所需的最小加热长度。二维仿真的,因为它通过不同的加热区,是今天不可缺少的工具使用耦合在焊缝的横截面电磁和瞬态热计算。通过从焊接从表面对流和辐射以及余热具有钢的非常非线性和温度相关的电学和物理性质的良好表示,以及热损失是很重要的。

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