A 4 kW electrical input Linear Motor driven pulse tube cryocooler has successfully been designed, built and tested. The optimum operation frequency is 60 Hz with a design refrigeration of >200 W at 80 K. The design exercise involved modeling and optimization in DeltaE software. Load matching between the cold head and linear motor was achieved by careful sizing of the transfer tube. The cryocooler makes use of a dual orifice inertance network and a single compliance tank for phase optimization and streaming suppression in the pulse tube. The in-line cold head design is modular in structure for convenient change-out and re-assembly of various components. The Regenerator consists of layers of two different grades of wire-mesh. The Linear motor is a clearance seal, dual opposed piston design from CFIC Inc. Initial results have demonstrated the refrigeration target of 200 W by liquefying Nitrogen from an ambient temperature and pressure. Overall Carnot efficiencies of 13% have been achieved and efforts to further improve efficiencies are underway. Linear motor efficiencies up to 84% have been observed.Experimental results have shown satisfactory compliance with model predictions, although the effects of streaming were not part of the model. Refrigeration loss due to streaming was minimal at the design operating conditions of 80 K.
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