This paper presents a method both to enhance the yield of embedded resistor processes and to print embedded resistors using drop-on-demand ink-jet device capable of dispensing a precise volume of intrinsically conductive polymers (ICPs) onto plated or screen printed resistors. By controlling the volume of ICPs, and in turn its thickness, the resistance per square can be controlled and brought to the PWB industry tolerance. This method can be used as complementary to laser trimming method to enhance the overall yield of embedded passives processes.
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