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Pre-/Post-treatment and finishing: Increase of wear resistance of the spraying coatings by means of impulse-plasma processing

机译:预/后处理和整理:通过脉冲等离子体加工增加喷涂涂层的耐磨性

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The wear results in the fact that 80% of parts and assemblies are out of commission. Protective gas-thermal spray coatings are widely used to reduce wear intensity. Required protective properties are achieved by optimizing coating composition and spray parameters. Coating efficiency may be significantly increased because of sprayed layers thermal treatment, which is empirically confirmed. Usually the thermal treatment is done by heating with gas flame, high-frequency current, and laser beam. Therefore, diffusion process along the boundary with base metal is activated, sprayed material densification occurs and material tensile strength is increased thus providing reduction in coating wear intensity. Object of offered researches are the coatings obtained plasma spraying of composite powders NiCr-Fe+50%Cr_3C_2, NiCr-Fe+80%Cr_3C_2 and a mechanical mixture of powders NiCr-Fe+50%SiC. Coatings sprayed on the unit "Plasma-Technik" (Switzerland) at the following modes: arc current of plasmatron - 300 A; distance of spraying - 120 mm; rate of plasma-formed gas - nitrogen - 50 liter per minute; rate of transported gas - nitrogen - 10 liter per minute. After spraying coatings subjected to impulse - plasma treatment. The plasma injector with a coaxial system of electrodes, which scheme is circumscribed in work [1], was served as source of impulses. As plasma-formed gas used nitrogen, the size of accumulated energy in the capacitive storage is 9×10~3 J.
机译:磨损导致了80%的零件和组件是非委托的。保护气体 - 热喷涂涂层广泛用于减少耐磨强度。通过优化涂料组合物和喷雾参数来实现所需的保护性能。由于喷涂层热处理,涂层效率可能会显着增加,这是经验证实的。通常通过用气体火焰,高频电流和激光束加热来完成热处理。因此,沿着基础金属的边界的扩散过程被激活,发生喷涂材料致密化,并且增加了材料拉伸强度,从而减少了涂层耐磨强度。所提供的研究对象是涂层的复合粉末的等离子体喷涂NiCR-Fe + 50%CR_3C_2,NiCR-Fe + 80%CR_3C_2和粉末的机械混合物NiCR-Fe + 50%SiC。以下列模式喷涂在单位“等离子技术”(瑞士)上的涂层:弧电流的弧电流 - 300a;喷涂距离 - 120 mm;等离子体形成的气体 - 氮气 - 每分钟50升;运输气体率 - 氮气 - 每分钟10升。喷洒涂层后进行脉冲 - 等离子体处理。具有具有同轴系统的等离子体喷射器,该方案在工作中被限定了[1],作为脉冲来源。由于等离子体形成的气体使用氮气,电容存储中累积能量的尺寸为9×10〜3 J.

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