Effect of composition, particle size, and heat treatment on the mechanical properties of Al-4.5 Wt. Cu-based alumina particulate-reinforced composites

摘要

The quest for higher efficiency and performance of automotive vehicles requires application of materials with high strength, stiffness and lower weight in their construction. Particulate-reinforced, aluminum-matrix composites are cost-competitive materials, which can meet these requirements. MMCC, Inc., has been optimizing particulate-reinforced alloy systems and developing the Advanced Pressure Infiltration Casting (APIC) process for the manufacture of components from these materials. This paper discusses the results of a recent study in which composites reinforced with 55 vol.% alumina were cast using two sizes of alumina particulate and eight different matrix alloys based on Al-4.5 wt.% Cu with varying amounts of silicon and magnesium. Optimum heat treatments for each alloy were determined utilizing microhardness studies. The tensile strength and fracture toughness were evaluated as a function of alloy chemistry, particulate size, and heat treatment. MMCC has used one of these composite materials, 2214/Al_2O_3-55p/T6, to cast composite brake calipers and connecting rods that provide significant weight savings over their ferrous counterparts.