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AN EXPERIMENTAL INVESTIGATION OF INCLINED HOLE DRILLING FOR CFRP UNDER VARIOUS LUBRICATION TECHNIQUES

机译:各种润滑技术下CFRP倾斜孔钻探的实验研究

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Carbon Fiber Reinforced Polymer (CFRP) is favoured in the aerospace, automotive, structural and sports-based industries due to its high strength-to-weight ratio, rigidity and comparatively higher stiffness. CFRP is termed as a difficult-to-machine material due to the problems associated with its machined quality, surface integrity and tooling cost. As per the industrial applications and requirements, drilling operation is mainly conducted on the CFRP material. Due to the layered structure of CFRP material, drilling operation produces defects such as delamination, burr formation, uncut fiber, fiber breakout and fiber pullout etc. These defects are mainly observed at the entrance and exit of the drilled hole. This poor surface finish and associated defects can play a very critical role towards the load carry capacity, reliability and service life of the final product, especially if the component is more prone to experience fatigue type of loading. There are several applications where the requirement is to have a hole at some inclination angle. To facilitate and develop the understanding of CFRP machining performance under inclined drilling, the presented study is focused on the drilling of inclined hole. The study will also incorporate different lubrication strategies such as dry cutting, conventional flood and minimum quantity lubrication (MQL) during the drilling of CFRP material.
机译:由于其高强度至重量比,刚性和相对较高的刚度,碳纤维增强聚合物(CFRP)在航空航天,汽车,结构和体育和运动的行业中受到青睐。由于与其加工质量,表面完整性和工具成本相关的问题,CFRP被称为难以加入的材料。根据工业应用和要求,钻井操作主要在CFRP材料上进行。由于CFRP材料的分层结构,钻孔操作会产生分层,毛刺形成,未切割纤维,纤维突破和纤维拉出等缺陷。在钻孔的入口和出口处主要观察到这些缺陷。这种较差的表面光洁度和相关缺陷可以在最终产品的负载承载能力,可靠性和使用寿命中发挥非常关键的作用,特别是如果组件更容易发生疲劳的载荷类型。有几个应用程序在某种倾斜角度具有孔。为了促进和发展对倾斜钻井下CFRP加工性能的理解,所提出的研究专注于倾斜孔的钻孔。该研究还将在CFRP材料钻孔期间纳入不同的润滑策略,如干切削,常规洪水和最小量润滑(MQL)。

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