Decommissioning of nuclear power plants is becoming a large market due to the many reactors reaching their operational lifetime limit in the near future. One of the first activities in a decommissioning project is to segment the reactor internals and the reactor vessel. These activities are also one of the more complex ones since they deal with most of the radioactivity inventory that is left in the plant after the spent fuel is gone. They are almost always on the critical path, so an improvement in execution time will be favorable for the entire decommissioning program. Westinghouse has been successful for more than 30 years in more than 40 segmentation projects globally. The traditional technology that has been used in these projects has up until now been underwater mechanical cutting of both the reactor internals and the reactor vessel. Underwater mechanical cutting is proven and very reliable, but it is slow and since there are major advantages to the decommissioning program with improvements in schedule performance, Westinghouse is developing alternative technologies both as part of current offerings but also as entire new concepts. For reactor vessel cutting, Westinghouse has developed a new concept involving thermal cutting in a dry environment. The benefit of dry cutting is the speed of the cutting and the subsequent schedule and cost improvements. A dry environment also means that the pools can be drained which means that a critical activity can be moved forward in the schedule and that there will need to be less monitoring and controlling with no pumps, cooling and recirculation system that need to be operated. Going from underwater mechanical to dry thermal cutting reduces the on-site schedule by more than 50%. The dry cutting concept development considers both PWR and BWR reactors. Some of the challenges of dry thermal cutting involve the creation of radioactive off-gases and how to ventilate these, the extreme heat generation, remote handling of the thermal equipment, cutting station arrangements and how to remove the insulation around the reactor vessel. Depending on the concept the reactor vessel might need to be lifted from the pit in one piece, which also poses some challenges due to the weight, volume and radioactivity of the vessel.
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