Heat exchange and separation efficiency in a cluster of gas-solid separators in a complex cement production plant.

摘要

This work presents a study on a gas-solid cyclone separator used in a complex cement production plant. The main objective of the study consists on the performance evaluation and optimization of the cyclone separator in terms of particle separation and heat transfer efficiencies, while keeping pressure losses under control. The thermal interaction is between two gas-solid mixtures, one at 850 °C and the other at 600 °C, respectively. The solid phase consists mostly of calcium carbonate subsequently intended to the so-called baking process for the production of clinker and ultimately cement. A first model has been setup using experimental data as boundary conditions to assess the physical model behavior and the CFD solver parameters. After that, five additional models with different geometries have been analysed to evaluate the influence of the vortex finder (vf) length on the separation efficiency and on the heat exchange performance. Increasing the length of the yf, the results show a global improvement in the separation efficiency of up to 5% if compared to the geometry without the vf. Further, the increasing of the vf length determines a monotonic decrease of temperature at the exit but a monotonic increase of pressure losses. In the second part of this work, using one of the previous models with vf, a study of the influence of the particle diameter on the separation efficiency has been performed. The increaseof particle diameter causes an increase of the separation and thermal exchange performance, decreasing at the same time the pressure drop. The numerical approach for all the cases is based on implicit unsteady simulations using the Eulerian Multiphase model