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Effects of injection moulding parameters on dimensional accuracy of POM/MWCNT micro parts

机译:注塑参数对POM / MWCNT微零件尺寸精度的影响

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Nowadays, the study of polymer nanocomposites is an active area of materials development because nanofillers and in particular Multi-Wall Carbon Nanotubes (MWCNTs) can significantly improve or adjust the properties of the materials into which they were incorporated such as optical, electrical, mechanical and thermal properties. MWCNTs have been adopted in quite a number of applications, but advancements in their properties are needed for spreading their potential. Moreover their behaviour and filling properties in micro injection moulding process have still to be studied. Therefore, in this work, experimental and statistical studies were performed to analyze the parameters effect on replicating capability of micro parts manufactured in POM/MWCNT by micro injection moulding process. Two compounds with different filler fraction (3 and 6 wt%) were tested and processed with different conditions and their operating range have been pointed out and compared with that of pristine POM (PolyOxyMethilene). The results show that the filler content has the effect to change slightly the operative range of the micro injection process parameters and to increase the replicating capability. The most effective parameters on replicating capability of micro ribs, evaluated by a dimensional index, are the mould temperature for the POM/MWCNT 3% and injection velocity for the 6%filler fraction.
机译:如今,聚合物纳米复合材料的研究是一种活性面积的材料发育,因为纳米填充物和特别是多壁碳纳米管(MWCNT)可以显着改善或调整它们被掺入的材料的性质,例如光学,电气,机械和热性能。 MWCNT已经在相当多的申请中采用,但散布潜力需要其性质的进步。此外,微注射成型过程中的行为和填充性能仍在研究。因此,在这项工作中,进行实验和统计研究以分析通过微注射成型工艺对POM / MWCNT制造的微部件复制能力的参数效应。用不同的条件测试并处理具有不同填料级分(3和6wt%)的两种化合物,并将其操作范围指出并与原始POM(聚甲酰甲烯)的操作范围进行比较。结果表明,填充物含量具有稍微改变微注射工艺参数的操作范围并增加复制能力的效果。通过尺寸指数评估的微肋的复制能力的最有效参数,是POM / MWCNT 3%的模具温度和6%填料馏分的注射速度。

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