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THE TUNGSTEN CARBIDE MACHINING BY THE PCD COATED CARBIDE ENDMILLS - EFFECT OF THE TOOL-PATH STEPS

机译:通过PCD涂层硬质合金终端加工碳化钨 - 工具路径步骤的效果

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Recent years, a demand of the micro fabrication is increasing in many industries. A tungsten carbide has potentials for micro fabrications because of its mechanical properties such as stiffness, thermal expansion. The carbide material has been machined by high energy beam processes, electrical discharge machining or abrasive processes so far. However, these conventional processes require a finishing process to finish the machined surface and remove the damaged layer of the material. To simplify or avoid this arduous process, a cutting on carbide materials is investigated[1,2]. The author has tried a micro milling by PCD (Poly Crystal Diamond) coated carbide endmills on tungsten carbide[3-5]. This kind tool has many economic advantages. In usual, the price of this tool is 4-10 times smaller than the PCD or SCD (Single Crystal Diamond) solid tools. In addition, it can machine the smooth surfaces, its arithmetic mean roughness (Ra) is less than 50 nm on the tungsten carbide[3].
机译:近年来,在许多行业中,微制造的需求正在增加。由于其机械性能,例如刚度,热膨胀,碳化钨具有微观纤维的潜力。碳化物材料已经通过高能束工艺,电气放电加工或磨料工艺加工。然而,这些传统方法需要精加工方法来完成加工表面并去除损坏的材料层。为了简化或避免这种艰难的过程,研究了碳化物材料的切割[1,2]。作者试图通过PCD(多晶硅金刚石)涂层碳化物碳化物端盖进行微铣削[3-5]。这种工具具有许多经济优势。通常,该工具的价格比PCD或SCD(单晶钻石)固体工具小4-10倍。此外,它可以在碳化钨[3]上为平滑表面加工,其算术平均粗糙度(Ra)小于50nm [3]。

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