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INVESTIGATION OF THE CAUSES OF STATIC INSTABILITY IN EXTERNALLY PRESSURIZED GAS JOURNAL BEARINGS

机译:外部加压气体期刊轴承静态不稳定原因调查

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Externally pressurized air journal bearings (air journal EPB's) are lubrication-free, non-contact bearings that utilize air as the lubrication film. Unlike non-pressurized journal bearings that rely on rotation for hydrodynamic forces, the bearings generate a significant load bearing, restorative, hydrodynamic force independent of rotation. Empirical tests were performed measuring this restorative force and the mass flow out of the bearing-gap as a function of the eccentric displacement of the shaft from the bushing. Two different external pressurization configurations were examined. In one, the bearing-gap was pressurized via two rows of six feedholes located near the ends of the bearings (FH bearings). In the second, the bearing-gap was pressurized via porous liners (PL bearings). The so-called pressure compensation of the bearings was varied by altering the feedhole diameters for the FH bearings and changing the permeability of the PL bearings. The bearing clearance was varied by using shafts of varying OD's. CFD calculations were then performed to simulate the empirical testing and were found to be in good agreement. The CFD analysis was then expanded over a wide design space for both the FH and PL bearings. The expectation was that the restorative force would continuously increase as the shaft was eccentrically displaced from the bushing reaching its maximum when the shaft was "grounded" so that the shaft contacted the bushing. However, the expanded CFD analysis showed a surprise result as it indicated that there were regions in the design space of the FH bearings where the maximum restorative force occurred at an eccentric displacement that placed the shaft near the bushing but did not ground it. Further eccentric displacement caused a decline rather than the expected increase in the restorative hydrodynamic force indicating a region of negative bearing stiffness. A reference was found that observed bearing load fall off (negative stiffness) with heavily loaded bearings (operating at high eccentricities) similar to our CFD findings. This area of operation was termed the "static instability region". This paper presents further CFD analysis of the pressure wave in the bearing-gap at varying eccentricities. These waves are graphically dissected to show the characteristics that cause negative stiffness. The results indicate that PL bearings have no static instability and that the area of instability for FH bearings can be predicted.
机译:外部加压的空气期刊轴承(空气期刊EPB)是无润滑的非接触式轴承,其利用空气作为润滑膜。与依赖于流体动力旋转的非加压轴颈轴承不同,轴承产生显着的承载,恢复性,流体动力学力独立于旋转。根据轴从衬套的偏心移位的函数,执行测量这种恢复力的经验测试,并将质量流出轴承间隙。检查了两种不同的外部加压配置。在一个中,通过位于轴承的端部(FH轴承)附近的两排六个六个饲料孔中加压轴承间隙。在第二,通过多孔衬里(PL轴承)加压轴承间隙。通过改变FH轴承的饲料直径并改变PL轴承的渗透率来改变轴承的所谓的压力补偿。通过使用不同的OD的轴来改变轴承间隙。然后进行CFD计算以模拟经验测试,并被发现与良好的一致性。然后在FH和PL轴承的宽设计空间上扩展CFD分析。期望是,随着轴从轴向轴“接地”的最大值,轴偏心偏心偏离恢复力将不断增加,使得轴接触衬套。然而,展开的CFD分析表明,一个惊喜的结果,因为它表明,有在最大的恢复力发生在偏心位移是放置在轴衬套附近,但没有接地它FH轴承的设计空间的区域。进一步的偏心位移导致衰减而不是恢复流体动力学力的预期增加,指示负轴承刚度的区域。发现了参考,观察到的轴承载荷脱落(负刚度),具有严重装载的轴承(在高偏心的情况下操作)类似于我们的CFD调查结果。该操作领域被称为“静态不稳定区域”。本文介绍了在不同偏心的轴承间隙中的压力波进一步的CFD分析。在图形上解剖这些波以显示引起负刚度的特性。结果表明,PL轴承没有静态不稳定,并且可以预测FH轴承的不稳定性面积。

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